ERW Welded Steel Pipe
ERW Welded Pipe
ERW Welded Pipe

ERW Welded Pipe

Electric Resistance Welded – OD 5mm – 256mm | WT 0.8mm – 12mm

Carbon Steel – ASTM A53 / API 5L / EN 10217 / GB/T 3091

Product Overview

Our ERW (Electric Resistance Welded) steel pipe is manufactured by cold forming a steel coil into a cylindrical shape and welding the seam using high-frequency electric resistance welding. This process produces a pipe with a consistent weld seam, excellent dimensional accuracy, and cost-effectiveness for general applications.

With outer diameters from 5mm to 256mm and wall thicknesses from 0.8mm to 12mm, our ERW pipes are ideal for water, gas, oil transmission, structural applications, and low to medium pressure services.

Key Features:

  • ERW process – High-frequency electric resistance welded

  • Cost-effective – Lower price than seamless pipe

  • Consistent quality – Automated production line

  • Wide size range – OD 5-256mm – one-stop sourcing

  • Good weldability – Easy field welding

  • 100% hydrostatic tested – Guaranteed integrity

  • Full traceability – EN 10204 Type 3.1 MTC with heat number

 ERW manufacturing – Cost-effective alternative to seamless
 Smooth surface – Clean, scale-free finish
 Good formability – Suitable for bending, grooving, threading
 Fast delivery – Stock sizes ready to ship
 Factory direct | Global shipping

Key Specifications

Parameter Details
OD Range 5mm – 256mm (0.197″ – 10.079″)
WT Range 0.8mm – 12mm
Length 4m – 12m (fixed or random)
Manufacturing ERW (Electric Resistance Welded)
Material Carbon Steel
Surface Finish Black / Bare / Oiled / Galvanized / Painted
End Finish Plain / Beveled / Threaded / Grooved
Delivery Condition As-welded or Heat treated after welding

Standards & Grades

Standard Grades Application
ASTM A53 Gr.B General pressure piping
API 5L Gr.B, X42, X52, X60, X65, X70 Oil & gas pipelines
ASTM A500 Gr.B, Gr.C Structural tubing
ASTM A135 Gr.A, Gr.B Electric-resistance-welded steel pipe
ASTM A178 Gr.A, Gr.C, Gr.D Boiler tubes
EN 10217-1 P195TR1, P235TR1, P265TR1 Pressure purposes
EN 10217-2 P235GH, P265GH Elevated temperature
EN 10219-1 S235JRH, S275J0H, S355J2H Structural hollow sections
GB/T 3091 Q195, Q215, Q235 Fluid transport
GB/T 9711 L245, L290, L360, L415, L450 Petroleum pipelines
JIS G3444 STK400, STK490 General structural

Chemical Composition (Typical – Grade B / Q235B)

Element C Si Mn P max S max
Requirement ≤0.22 ≤0.35 0.30-0.80 0.035 0.035

💡 Low carbon content ensures excellent weldability for field joining.

Mechanical Properties (Typical – Grade B / Q235B)

Property Value
Tensile Strength ≥415 MPa
Yield Strength ≥240 MPa
Elongation ≥23%

Available Sizes – ERW Pipe

OD (mm) OD (inch) WT Range (mm) Typical Applications
5 – 20 0.197″ – 0.787″ 0.8 – 2.0 Instrumentation, small bore
20 – 50 0.787″ – 1.968″ 1.5 – 3.5 Water lines, air lines
50 – 100 1.968″ – 3.937″ 2.0 – 6.0 Water supply, scaffolding
100 – 200 3.937″ – 7.874″ 3.0 – 8.0 Gas transmission, structural
200 – 256 7.874″ – 10.079″ 4.0 – 12.0 Large diameter water/oil lines

💡 Most popular sizes: 21.3mm, 26.9mm, 33.7mm, 42.4mm, 48.3mm, 60.3mm, 76.1mm, 88.9mm, 114.3mm, 168.3mm, 219.1mm OD

Grade Selection Guide

Application Recommended Grade Standard Key Feature
Water supply Q235B, A53 Gr.B GB/T 3091, ASTM A53 Cost-effective
Natural gas distribution X42, X52 API 5L Medium pressure
Structural support S355J2H, A500 Gr.C EN 10219, ASTM A500 High strength
Scaffolding Q235B, STK400 GB/T 3091, JIS G3444 Lightweight
Low pressure boiler A178 Gr.A ASTM A178 Heat resistance
Fire protection Q235B, A53 Gr.B GB/T 3091, ASTM A53 Pressure tested
Oil transmission X60, X65 API 5L High pressure

Applications by Industry

Industry Application Recommended Grade
Water Supply Municipal water distribution Q235B, A53 Gr.B
Oil & Gas Low to medium pressure transmission API 5L X42-X65
Construction Scaffolding, structural frames Q235B, S355J2H
Fire Protection Sprinkler systems, fire mains A53 Gr.B
HVAC Chilled water, heating pipes Q235B
Agriculture Irrigation systems Q235B
Industrial Compressed air, process water A53 Gr.B
Mining Slurry transport (low pressure) API 5L Gr.B
Fencing & Furniture Handrails, frames, gates Q195, Q235B

Advantages of ERW Pipe

Feature Benefit
Cost-effective Lower price than seamless pipe
Consistent dimensions Automated production ensures uniformity
Smooth surface Clean, scale-free – ready for coating
Good weldability Easy field welding with standard procedures
Fast production Short lead times for large quantities
Long lengths Up to 18m available

ERW vs Seamless – Comparison

Feature ERW Pipe Seamless Pipe
Manufacturing Welded from coil Rolled/pierced from billet
Weld seam Present (heat treated) No weld seam
Pressure rating Medium to high Highest
High temperature Limited Superior
Sour service Limited (weld seam concern) Better
Cost Lower Higher
Lead time Faster Longer
Best for General applications Critical service

Quality Assurance & Testing

Test Method Coverage Applicable
Hydrostatic Test Water pressure 100% All
Ultrasonic Testing (UT) Non-destructive By agreement Weld seam
Eddy Current (ET) Non-destructive By agreement Weld seam
Tensile Test ASTM E8 Per lot All
Flattening Test Ductility Per lot All
Reverse Flattening Test Weld seam Per lot Weld integrity
Dimensional Inspection Micrometer 100% All
Visual Examination Direct 100% All

Mill Test Certificate

  • EN 10204 Type 3.1 MTC – Standard

  • EN 10204 Type 3.2 – Available upon request (SGS, BV, TUV)

  • Traceability: Full traceability from coil to finished pipe

Processing Services

Service Description
Cutting Precision cutting to exact length
Beveling For welding preparation
Threading NPT, BSP, or custom threads
Grooving For mechanical couplings
Galvanizing Hot-dip galvanized finish
Coating 3LPE, FBE, black paint
Bending Cold bending

Packaging & Shipping

Item Details
Packaging Hexagonal bundles with steel strapping
Protection Anti-rust oil + plastic end caps
Marking Stencil/spray with Grade, size, heat number, standard
Lead time 7-15 days (stock sizes), 20-30 days (custom)
Port Tianjin / Shanghai / Guangzhou

Why Choose Our ERW Welded Pipe?

Advantage Description
Cost-effective solution Lower cost than seamless pipe
Wide size range OD 5-256mm – one-stop sourcing
Multiple standards ASTM, API, EN, GB – all available
Stock availability Common sizes ready to ship
100% hydrostatic tested Guaranteed pressure integrity
Full traceability EN 10204 3.1 MTC with heat number
In-house processing Cutting, threading, grooving, coating
Competitive pricing Factory direct – no middlemen
Global export Shipped to over 30 countries

Contact for Quote

Please provide the following details:

  • Standard : ASTM / API / EN / GB / Other _______

  • Grade : _______

  • OD (mm) : _______

  • WT (mm) : _______

  • Length (m) : _______

  • Quantity : _______ (pieces / meters / tons)

  • Application : _______

  • End Finish : Plain / Beveled / Threaded / Grooved

  • Coating : Black / Oiled / Galvanized / 3LPE / None

  • Inspection : Standard / Third-party (SGS/BV/TUV)

📧 Email: yjhtrade@gmail.com
📞 WhatsApp: +86 15106174543
🌐 Website: 
www.hzhmetals.com / www.wuxihengzhihui.com

Reply within 24 hours.

FAQ – ERW Welded Pipe

Q1: What is the difference between ERW and seamless pipe?
A: ERW – welded seam, lower cost, suitable for general applications. Seamless – no weld seam, higher pressure rating, higher cost.

Q2: Is ERW pipe suitable for high pressure applications?
A: Yes – for medium to high pressure (up to API 5L X70). For ultra-high pressure, seamless is recommended.

Q3: What is the maximum size available for ERW pipe?
A: 256mm OD standard. Larger sizes up to 610mm available upon request.

Q4: Is the weld seam heat treated?
A: Yes – most ERW pipes undergo heat treatment after welding to relieve stress and normalize the weld zone.

Q5: Can ERW pipe be used for oil & gas pipelines?
A: Yes – API 5L ERW pipe is widely used for oil and gas transmission, especially X42, X52, X65 grades.

Q6: Is ERW pipe suitable for galvanizing?
A: Yes – ERW pipes are commonly hot-dip galvanized for water and gas lines.

Q7: Can ERW pipe be threaded?
A: Yes – ERW pipes can be threaded with NPT or BSP threads for mechanical connections.

Q8: Do you provide third-party inspection?
A: Yes. SGS, BV, TUV, or any customer-specified agency.

Q9: Do you offer free samples?
A: 30cm sample available for common sizes. Shipping fee applies.

Related Products

  • ERW Welded Pipe – Cost-effective general purpose (this product)

  • Seamless Steel Pipe – High pressure applications

  • LSAW Steel Pipe – Large diameter welded pipe

  • SSAW Spiral Pipe – Large diameter water/oil lines

  • Galvanized Steel Pipe – Corrosion resistant

  • Precision Steel Tube – Hydraulic cylinder applications


Tags: ERW Pipe ERW Steel Pipe Electric Resistance Welded Pipe ASTM A53 API 5L Welded Steel Pipe GB/T 3091


ASTM A178 ERW Welded Carbon Steel Tube Supplier
ASTM A178 ERW Welded Carbon Steel Tube Supplier

ASTM A178 ERW Welded Carbon Steel Tube Supplier

For Boiler & Superheater Service – OD 6~204mm | WT 1~18mm

Product Overview

Our ASTM A178 / ASME SA178 welded (ERW) carbon steel tubes are specifically designed for boiler and superheater service at low to medium pressures. Manufactured by electric resistance welding (ERW) with no filler metal addition, these tubes offer a cost-effective alternative to seamless boiler tubes for non-critical applications.

Key Specifications:

  • Standard: ASTM A178 / ASME SA178

  • Manufacturing: ERW (Electric Resistance Welded – no filler metal)

  • Grades: A (Low Carbon), C (Medium Carbon), D (Carbon-Manganese)

  • Outer Diameter: 6mm – 204mm (Standard Stock: 19mm – 89mm)

  • Wall Thickness: 1mm – 18mm

  • Length: 3m – 12m (Custom lengths available)

  • Heat Treatment: Normalized after welding – stress relieved weld seam

 ASTM A178 certified – Compliant with ASME Boiler & Pressure Vessel Code Section II
 ERW manufacturing – Cost-effective alternative to seamless
 Heat treated after welding – Stress relieved weld seam – uniform properties
 Multiple grades – A (general), C (higher strength), D (highest strength)
 100% hydrostatic or NDT tested – Guaranteed integrity
 EN 10204 Type 3.1 MTC provided with heat number
 Factory direct – Competitive pricing and fast delivery

Grade Selection

Grade Carbon Content Strength Level Best Application
A Low (0.06-0.18%) Standard General boiler service
C Medium (≤0.35%) Higher High temperature boilers
D Carbon-Manganese Highest Demanding superheater service

💡 Grade A is the most economical for general boiler service. Grade C and D provide higher strength for more demanding applications.

Chemical Composition

Element Grade A Grade C Grade D
Carbon (C) 0.06-0.18% ≤0.35% ≤0.27%
Manganese (Mn) 0.27-0.63% ≤0.80% 1.00-1.50%
Phosphorus (P) ≤0.035% ≤0.035% ≤0.030%
Sulfur (S) ≤0.040% ≤0.035% ≤0.015%

Mechanical Properties

Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (%)
C ≥415 ≥255 ≥30
D ≥485 ≥275 ≥30

📌 Mechanical properties apply to Grades C and D. Grade A is typically used for general service where specific strength requirements are not critical.

Manufacturing Process – ERW (Electric Resistance Welding)

ERW Process Highlights:

  1. Steel coil – The starting material is high-quality carbon steel strip

  2. Forming – The strip is roll-formed into a cylindrical shape

  3. ERW welding – High-frequency electric resistance welding (no filler metal)

  4. Heat treatment – Normalized after welding – stress relieves the weld seam

  5. Sizing – Final diameter achieved by passing through sizing rolls

  6. 100% NDT testing – Weld seam inspection and hydrostatic test

ASTM A178 vs Seamless Boiler Tubes (SA192/SA179)

Feature ASTM A178 (ERW) Seamless (SA192/SA179)
Manufacturing ERW Welded (no filler metal) Seamless
Cost Lower (more economical) Higher
Pressure rating Medium Highest
Weld seam Present (heat treated) No weld seam
Best for Non-critical, cost-sensitive Critical high pressure

💡 Choose ASTM A178 for budget-conscious projects where pressure requirements are moderate and seamless tubes are not specified.

Key Applications

Industry Application Recommended Grade
Industrial Boilers Steam generation Grade A
Low Pressure Boilers Water wall tubes Grade A
Superheater Flues High temperature gas Grade C, D
Safe Ends Boiler connections Grade A
Heat Recovery Boilers Economizer sections Grade A

Why Choose Our ASTM A178 ERW Tubes?

Advantage Description
Cost-effective Lower price than seamless boiler tubes
Heat treated weld seam Stress relieved – uniform properties
Multiple grades A, C, D – match strength to service
Wide size range OD 6-204mm – one-stop sourcing
Standard stock sizes 19-89mm – ready to ship
100% tested Hydrostatic or NDT on every tube
Full traceability EN 10204 3.1 MTC with heat number

Contact for Quote

📧 Email: yjhtrade@gmail.com
📞 WhatsApp: +86 15106174543
🌐 Website: 
www.hzhmetals.com / www.wuxihengzhihui.com

Contact Person: Alice Yuan

Reply within 24 hours.


Tags: ASTM A178 ERW Boiler Tube Electric Resistance Welded Tube ASME SA178 Welded Steel Tube Boiler Tube


Wuxi Hengzhihui Metal Materials Co., Ltd


Company Address:

Add: 27# Changda Road, Xiagang Street,

Jiangyin,Wuxi City, Jiangsu, China


Factory Address:

Qianqiao Industrial Park, Wuxi City, Jiangsu, China


Phone: +86 15106174543


WhatsApp:+86 15106174543


Email: yjhtrade@gmail.com  /  sales@wuxihengzhihui.com

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