Amashubhu Omswakama Ophakeme: Izixazululo Eziqinile Zezimo Ezinzima
Amaphayiphu omoya aphezulu (high pressure boiler tubes) ayisisekelo sokukhiqiza amandla esimanje kanye nezinhlelo zokushisa zezimboni, asebenza ngaphansi kwamazinga okushisa aphezulu kanye nengcindezi ezingabhubhisa izinto ezijwayelekile zamaphayiphu. Lawa maphayiphu akhethekile enzelwe ukuthutha ngokuphepha umusi, amanzi ashisayo, kanye nolunye uketshezi olunamandla aphezulu ezindaweni lapho ukwehluleka kungenakuvunyelwa. Kungakhathaliseki ukuthi kusezikhungweni zamandla ezisebenzisa amalahle, ezimbonini zokucwenga amafutha, noma ezinkundleni zasolwandle, ukuthembeka kwamaphayiphu omoya aphezulu kunomthelela ngqo ekuphepheni kokusebenza, ekusebenzeni kahle kwamandla, kanye nezindleko zokulungisa. I-Wuxi Hengzhihui Metal Materials Co., Ltd. izinze njengomhlinzeki othembekile kulo mkhakha onzima, inikeza uhla olubanzi lwamaphayiphu ahlangabezana namazinga aphezulu omhlaba ngenkathi inikeza izixazululo ezingabizi kakhulu. Njengoba izimboni ziqhubekela phambili ekufuneni ukusebenza kahle okuphezulu kanye nokunciphisa ukukhishwa kwezinto ezingcolisayo, isidingo samaphayiphu omoya asezingeni eliphezulu siya sikhula, okwenza kube semqoka ukuthi amaqembu okuthenga asebenzisane nabakhiqizi abanolwazi abaqonda ubuchwepheshe obuyinkimbinkimbi balezi zingxenye ezibalulekile.
Imakethe yomhlaba wonke yamashubhu amabhoyela ithuthuka ngokushesha, njengoba izinhlobo ezintsha zezinto zokusebenza kanye nezindlela zokukhiqiza zithuthukisa ukusebenza nokuphila isikhathi eside. Ukukhetha ishubhu elifanele lomfutho ophezulu we-bhoyela kudinga ukuqonda okujulile kwezimo zokusebenza, izakhiwo zezinto zokusebenza, kanye nezidingo zemithetho. Kulesi sihloko, sihlola izici eziyinhloko, izinqubo zokukhiqiza, kanye nokusetshenziswa kwamashubhu amabhoyela anomfutho ophezulu, kanye nezinzuzo ezihlukile ezinikezwa yi-Wuxi Hengzhihui njengomkhiqizi oholayo wamashubhu amabhoyela. Inhloso yethu ukunikeza abaphathi bokuthenga, onjiniyela, kanye nabathatha izinqumo imininingwane esebenzayo ukuze babasize bakhethe izixazululo zamashubhu ahlala isikhathi eside, asebenza kahle kakhulu, akhulisa imbuyiselo yokutshalwa kwezimali kuyilapho eqinisekisa ukuphepha kokusebenza isikhathi eside.
Ayini Amashubhu Omswakama Ophakeme?
Amaphayiphu omfutho ophezulu we-boiler ayimikhiqizo yamaphayiphu eklanywe ngokukhethekile ukuhambisa uketshezi ngaphansi kwezimo zomfutho ophezulu kanye nezinga lokushisa, ikakhulukazi ezinhlelweni zama-boiler, ama-superheater, ama-economizer, nama-heat exchanger. Angaba ama-seamless noma ama-welded, lapho amaphayiphu ama-seamless eyinketho ekhethwayo ezinhlelweni ezibucayi zokushisa okuphezulu ngenxa yokwakheka kwawo okufanayo kanye nokungabi khona kwemithungo yokushisela, okuyizindawo ezingaba buthaka. Lawa maphayiphu akhiqizwa ngezinto ezikhethwe ngokucophelela ezifana nensimbi yekhabhoni, ingxube yensimbi, nensimbi engagqwali, ezinamazinga ajwayelekile afana ne-SA-178, SA-210, SA-213, kanye ne-SA-335. Izinga ngalinye lezinto linikeza izici ezihlukile: amaphayiphu ensimbi yekhabhoni anikeza amandla amahle emazingeni okushisa aphakathi, kuyilapho amazinga engxube yensimbi afana ne-SA-213 T11 noma T22 ehlinzeka ngokumelana nokukhasa okuphezulu kanye nokuzinza ekugqwaleni emazingeni okushisa aphakeme.
Umklamo wepayipi yomshini wokushisa ophezulu kufanele ubhekele izinto ezifana nomfutho omkhulu wokusebenza ovunyelwe, ukushintshashintsha kwezinga lokushisa, ukumelana nokugqwala, kanye nokukhathala okubangelwa ukushisa. Izinhlangano ezibeka amazinga ezifana ne-ASME (American Society of Mechanical Engineers), i-ASTM (American Society for Testing and Materials), i-EN (European Norm), kanye ne-ISO (International Organization for Standardization) zichaza imithetho eqinile yobukhulu, ukubekezelela, izakhiwo zomshini, kanye nezindlela zokuhlola. Abakhiqizi bamapayipi omshini wokushisa kufanele bahambisane nala mazinga ukuze baqinisekise ukuthi imikhiqizo yabo ingamelana nezimo ezinzima ezingaphakathi kwemishini yokushisa yezimboni. E-Wuxi Hengzhihui, wonke amapayipi ensimbi ekhabhoni namapayipi ensimbi engxube kukhiqizwa futhi kuhlolwa ngokuhambisana nale mazinga omhlaba, okuqinisekisa ukuthi wonke umpayipi olethwayo uyahlangabezana noma udlula imigomo yokusebenza edingekayo.
Ukukhethwa kwezinto ezisetshenziswayo futhi kuncike endaweni ethile yokusebenza. Isibonelo, ezitshalweni eziphendula udoti babe ngamandla lapho kukhona amagesi abolayo, izinhlobo zensimbi engagqwali ezifana ne-SA-213 TP304 noma i-TP316 zinikeza ukumelana okuhle kakhulu nokuqhekeka okubangelwa ukucindezeleka kwe-chloride. Ngakolunye uhlangothi, imiklamo yamabhoyela e-supercritical ne-ultra-supercritical idinga izinsimbi ze-CSEF (creep-strength-enhanced ferritic) ezikwazi ukumelana namazinga okushisa omhwamuko angaphezu kuka-600°C. Ukuqonda lezi zinto ezincane kubalulekile kunoma iyiphi indlela yokuthenga, futhi ukusebenza nomthengisi onolwazi njenge-Wuxi Hengzhihui kuqinisekisa ukuthi ishubhu lokucindezela eliphezulu elikhethiwe lihambisana kahle nezimo zokusebenza, ngaleyo ndlela kukhuliswe ukuphepha kanye nempilo yesevisi.
Izinzuzo Eziyinhloko Zamashubhu Ethu Omswakama Ophakeme
Amaphayiphu ethu okucindezela okuphezulu ahlinzeka ukumelana okuphezulu nokucindezela kanye nokushisa, eqinisekisa ukuthi ingxenye ngayinye igcina ukuqina kwesakhiwo ngisho nangaphansi kwezimo zokusebenza ezinzima kakhulu ezitholakala ezikhungweni zamandla zesimanje nezimboni. Lokhu kusebenza kutholakala ngokulawula okunembile kokwakheka kwamakhemikhali kanye nezinqubo zokwelapha ukushisa, okuthuthukisa izakhiwo zomshini zephayiphu njengamandla okuqina, amandla okuvumela, kanye nempilo yokuqhekeka. Ukuphepha kubalulekile: ukwehluleka kwephayiphu ekucindezeleni okuphezulu kungaholela emiphumeleni eyinhlekelele, okuhlanganisa ukulimala kwemishini, ukuma kokukhiqiza, kanye nengozi yabasebenzi. Ngokuthola amaphayiphu e-Wuxi Hengzhihui, amakhasimende ahlomula emikhiqizweni eklanyelwe ukweqa amazinga okuphepha adingwa yimithetho yamazwe ngamazwe njenge-ASME Boiler and Pressure Vessel Code.
Ukulawulwa kwekhwalithi okuqinile kuhlanganiswe kuzo zonke izigaba zenqubo yethu yokukhiqiza, kusukela ekuqinisekisweni kwezinto ezingenayo kuze kube sekuhlolweni komkhiqizo wokugcina. Yonke ibhetshi yepayipi le-boiler elinomfutho ophezulu ihlolwa ngokuphelele, kuhlanganisa nezindlela ezingalimazi ezifana nokuhlolwa kwe-ultrasonic (UT), ukuhlolwa kwe-eddy current (ET), kanye nokuhlolwa kwengcindezi ye-hydrostatic, ukuze kutholwe noma yimaphi amaphutha angaphezulu noma angaphansi. Siphinde senze ukuhlola ubukhulu, ukuhlolwa kwemishini (ukuqina, ubulukhuni, umthelela), kanye nokuhlaziywa kwe-metallographic ukuqinisekisa ukwakheka kwezinhlamvu nokufana kwezinto. Ukuhambisana namazinga e-ASME, ASTM, EN, kanye ne-ISO akusona nje isithembiso — kubhalwe phansi futhi kuyalandeleka ngemibiko yokuqinisekisa enemininingwane ehambisana nayo yonke ukuthunyelwa. Ikhasi lethu Lezitifiketi libonisa izitifiketi ze-ISO, API, kanye ne-EU PED esinazo, okunikeza ukubonakala okugcwele kumakhasimende adinga ukuqinisekiswa kwekhwalithi okubhaliwe.
Ukumelana nokugqwala okuhle kakhulu kanye nokuphila isikhathi eside yizici eziphawulekayo zomkhiqizo wethu. Ukuhlanganiswa kwezinto eziyizingxenye ezifanele, ukwakheka okulawulwayo, kanye nokwelashwa kwendawo okuvikelayo kuqinisekisa ukuthi amashubhu ethu amelana nokugqwala, ukukhipha amandla, kanye nokuhlaselwa okugqwalayo okuvela emoyeni womlilo kanye namanzi aphuma emsini. Lokhu kuhumushela ekunciphiseni ukungenelela kokulungisa, ukunciphisa izindleko zokushintsha, kanye nokutholakala okuphezulu kwezimboni. Ngaphezu kwalokho, sinikeza ubukhulu obungahleliwe, ubukhulu bodonga, ubude bamashubhu, kanye nokuqedwa kwemikhawulo ukuze kuhlangatshezwane nezidingo eziqondile zephrojekthi ngayinye. Noma ngabe ikhasimende lidinga amashubhu obude obukhethekile ukuze kushintshwe i-superheater noma amashubhu anobukhulu obuqinile ukuze kutholwe i-heat exchanger bundle, ukuguquguquka kwethu ekukhiqizeni kusivumela ukuthi silethe izixazululo ezenziwe ngokwezidingo ngaphandle kokuphazamisa ikhwalithi noma isikhathi sokulethwa.
Inqubo Yokukhiqiza Nokuqinisekiswa Kwekhwalithi
Uhambo lokukhiqizwa kwepayipi yomshini wokucindezela ophezulu luqala ngokuhlolwa okuqinile kwezinto ezingavuthiwe, lapho izinsimbi noma amakhoyili ensimbi ehlolwa ukwakheka kwamakhemikhali kanye nekhwalithi yendawo engaphezulu. Emapayipini angenamthungo, insimbi ishishelwa ezingeni lokushisa eliqondile bese igqojozwa ukuze kwenziwe igobolondo elingenalutho, elide lide liswe ngezinqubo eziningi zokugoqa ukuze lifinyelele ubukhulu obufiselekayo. Lokhu kulandelwa izinqubo zokwelapha ngokushisa ezifana nokujwayela, ukucisha, nokuthambisa, okuthuthukisa ukwakheka okuncane ukuze kulethwe izakhiwo ezidingekayo zomshini. Kuyo yonke inqubo, ithimba lethu liqapha imingcele ebalulekile efana namazinga okushisa, ijubane lokugoqa, nokunemba kobukhulu, liqinisekisa ukuthi ipayipi ngalinye lihambisana nemibandela ngaphambi kokudlulela esigabeni esilandelayo.
Ukuhlola okungabulali kudlala indima ebalulekile ohlakeni lwethu lokuqinisekisa ikhwalithi. Ukuhlola nge-ultrasonic kuthola iziphazamiso ezingaphakathi njengokuhlukaniswa kwezingqimba, imifantu, noma ukufakwa kwezinto ezingafanele okungaholela ekwehleni kokusebenza ngaphansi kwengcindezi. Ukuhlola nge-eddy current kusetshenziselwa ukuhlonza iziphazamiso ezingaphezulu kanye nokuhluka ekusebenzeni kokuqhuba ugesi, kuyilapho ukuhlola nge-hydrostatic kufaka ipayipi ngalinye emazingeni engcindezi aphakeme kunalawo okuhloswe ngawo ukusebenza, kuqinisekisa ukungavuzi kwawo kanye namandla okuqhuma. Ngaphezu kwalokho, senza ukuhlola okubulalayo kumasampula amele iqoqo ngalinye, okuhlanganisa ukuhlola ukunwebeka, ukuhlola ukucindezela, ukuhlola ukuvuleka, kanye nezilinganiso zobulukhuni, ukuze sichaze ngokugcwele ukuziphatha komshini womkhiqizo. Wonke umphumela wokuhlola uyarekhodwa futhi uxhumeke ngepayipi ngalinye noma iqoqo ngohlelo oluphelele lokulandelela olulandela amazinga omhlaba.
Izitifiketi kanye nokulandeleka kuyizimpawu zokuzibophezela kwethu ezingeni. Ukuthunyelwa ngakunye kwamashubhu e-boiler anomfutho ophezulu kuhambisana nesitifiketi sokuhlola okwenziwa embonini esibhala izinombolo zokushisa, ukuhlaziywa kwamakhemikhali, imiphumela yokuhlolwa kwemishini, kanye nokuhambisana nezindinganiso ezisebenzayo (ASME, ASTM, EN, noma ISO). Amakhasimende angavakashela ikhasi lethu lezitifiketi ukuze abone izitifiketi ze-ISO 9001:2015, API 5L, kanye ne-EU PED ezilawula uhlelo lwethu lokuphatha ikhwalithi. Leli zinga lemibhalo libalulekile emaphrojekthini ezimbonini ezilawulwayo njengokukhiqiza amandla kanye namakhemikhali aphethiloli, lapho abasebenzisi bokugcina bedinga ubufakazi obubonakalayo bekhwalithi yezinto kanye nokuhambisana namakhodi. Ngokuhlanganisa ukuqinisekiswa kwekhwalithi kuzo zonke izinyathelo zokukhiqiza, i-Wuxi Hengzhihui iqinisekisa ukuthi ishubhu ngalinye elishiya ifektri lilungele ukusebenza okuthembekile kwesikhathi eside ezimweni ezinzima kakhulu emhlabeni.
Izinhlelo Zokusebenza Emikhakheni Ebalulekile
Izinhlobo zamandla (Power plants) ziyisigaba esikhulu kunazo zonke ekusetshenzisweni kwamapayipi amanzi ashisayo (high pressure boiler tubes), lapho asetshenziswa khona ezindongeni zamanzi ezimbizeni (boiler water walls), ezishisayo (superheaters), ezifudumeza kabusha (reheaters), kanye nakuma-economizer. Ezitshalweni ezisebenzisa amalahle kanye nezinhlobo ezihlanganisa i-gesi turbine (combined-cycle gas turbine plants), lawa mapayipi kumele amelane nokuchayeka njalo emoyeni oshisayo ovela emlilweni (high-temperature flue gases) ngakolunye uhlangothi, kanye nomhwamuko onomfutho ophakeme (high-pressure steam) ngakolunye. Ukukhethwa kwezinto ezifana ne-SA-213 T91 noma i-T92 ezingxenyeni ezishisayo (superheater) nezifudumeza kabusha (reheater) sekuyindlela ejwayelekile ezitshalweni ezinamandla amakhulu kakhulu (ultra-supercritical plants) ezisebenza emazingeni okushisa omhwamuko angaphezu kuka-600°C. Izimbiza ezingaphansi kwe-subcritical kanye ne-supercritical nazo zithembele kumapayipi ensimbi ekhabhoni (carbon steel boiler tubes) afana ne-SA-210 A1 kuma-economizer nasezingxenyeni ezinamazinga okushisa aphansi, lapho ukonga izindleko kanye namandla anele emazingeni okushisa aphakathi kuyizinto ezibalulekile.
Imboni yamafutha e-petrochemical kanye nezindawo zokuhlanza amafutha zisebenzisa amashubhu omfutho ophezulu emishinini ehlukahlukene okuhlanganisa iziko lokuncibilikisa, izinto zokuguqula i-hydrogen, kanye nama-generator omhwamuko wokubuyisela ukushisa. Kulezi zindawo, amashubhu kumele amelane nje kuphela nomfutho ophezulu kanye nokushisa okuphezulu kodwa futhi nokuhlaselwa okubhubhisayo okuvela ku-hydrogen sulfide, ama-naphthenic acid, nezinye izinto ezinolaka. Amashubhu ensimbi ye-alloy ane-chromium ne-molybdenum, njenge-SA-213 T5, T9, ne-T22, ahlinzeka ukumelana okudingekayo nokugqwala kwe-sulfidation kanye nokuhlaselwa yi-hydrogen. Izishintshi zokushisa ezindaweni zokuhlanza amafutha kanye nezimboni zamakhemikhali nazo zidinga amashubhu anobukhulu obuqinile kanye nezici ezinhle zokudlulisa ukushisa, izimfanelo izixazululo zethu zamashubhu ezingenziwa ngokwezidingo ezihlala ziletha.
Izingqinamba eziyingqayizivele ezibhekene nezinkundla zasolwandle nezasolwandle zibangelwa inhlanganisela yezinhlelo zomfutho ophezulu, ukuchayeka emanzini anosawoti, kanye nezinkinga zesikhala. Amashubhu omfutho ophezulu asetshenziswa kuma-boiler asolwandle kumele anikeze ukumelana nokugqwala okukhethekile endaweni enosawoti, kuyilapho egcina amandla okumelana nokushintshashintsha kokushisa ngesikhathi sokuqala nokumisa. Izinhlobo zensimbi engagqwali ezifana ne-SA-213 TP316L zivame ukucaciselwa lezi zinhlelo zokusebenza ngenxa yokumelana kwazo okuphezulu nokugqwala kanye nokugqwala kwemifantu. Kungakhathaliseki ukuthi uhlelo lusebenza luhlanganisa i-boiler yamandla, i-heater yendawo yokuhluza, noma i-boiler eyisizayo yomkhumbi, ukusebenzisana nomthengisi oqonda izimo ezithile zokusebenza kubalulekile. Amava ka-Wuxi Hengzhihui okuthumela emhlabeni wonke asho ukuthi sihlinzeke ngamashubhu kumaphrojekthi ezindaweni ezihlukahlukene zezulu nezilawuli, okusinikeza ukuqonda ukuze sincoma amashubhu afanele omfutho ophezulu we-boiler kusethulo ngasinye esiyingqayizivele.
Kungani Ukhetha i-Wuxi Hengzhihui?
I-Wuxi Hengzhihui Metal Materials Co., Ltd. iyehlukanisa ngokuba nesitoko esikhulu samashubhu okucindezela aphezulu ezinhlobonhlobo zosayizi, amazinga, nobukhulu bodonga, okwenza ukuthi kube nokulethwa okusheshayo kokushintshwa okuvamile kanye nokuvalwa okuphuthumayo. Isu lethu lokugcina izimpahla liklanyelwe ukugcina izimfuneko ezivame ukufunwa kakhulu — kusukela kuzinhlobo zensimbi ye-SA-178 ne-SA-210 kuya kuzinhlobo zensimbi ye-alloy ye-SA-213 — ukuze ama-oda akwazi ukukhethwa, ahlolwe, futhi athunyelwe ngesikhathi esincane. Leli khono lokuhlela ukuthutha liyinzuzo enkulu kubaqhubi bezimboni abangakwazi ukumela isikhathi eside ngenxa yokulinda izinto ezibalulekile zamashubhu. Amakhasimende angahlola uhla lwethu oluphelele lwemikhiqizo ekhasini Lemikhiqizo, elibala izinketho ezingenamthungo nezishiselwe ezitholakalayo zezinhlelo ezahlukene zamabhoyela nezishintshi zokushisa.
Izinga lentengo eliqhudelanayo lingenye yezinsika zomklamo wethu wenani. Sithola ukonga izindleko ngokusebenzisana ngqo nezimboni zensimbi, ukuhlela ukukhiqiza okuthuthukisiwe, kanye nokuphathwa kwempahla okuncane — ukonga esikudlulisela kumakhasimende ethu ngaphandle kokudela ikhwalithi. Ngokungafani nabanye abahlinzeki abayekela ubuqotho bezinto ukuze bafinyelele intengo ephansi, i-Wuxi Hengzhihui igcina ukuhambisana ngokuqinile namazinga omhlaba, iqinisekisa ukuthi ishubhu ngalinye linikeza impilo yesevisi elindelekile kanye nomkhawulo wokuphepha. Ikhasi lethu elithi "About Us" linikeza imininingwane ngomlando wenkampani, ukugxila emsebenzini oyinhloko, kanye nobuchwepheshe obusekela izinqubo zethu zokuthola impahla nokulawula ikhwalithi. Lokhu kuhlanganisa ukuthengeka nokwethembeka kusenze saba ngumlingani okhethwayo wamakhasimende asukela ezinkampanini ezincane zobunjiniyela kuya ezinkampanini ezinkulu zamandla ezise-Fortune 500.
Ukusekelwa kwezobuchwepheshe okunolwazi kanye nensizakalo yokuthengisa ngemuva okuphendulayo kusenza sehluke embonini. Ithimba lethu lezazi zensimbi kanye nonjiniyela bezicelo likhona ukusiza ngokukhethwa kwezinto, ukubuyekezwa kwemininingwane, kanye nokuxazulula izinkinga, kusiza amakhasimende agweme amaphutha abizayo. Siyaqonda ukuthi ipayipi le-boiler elinomfutho ophezulu akuyona into ethengiswayo — iyingxenye ebalulekile ukusebenza kwayo okuthinta ngqo ukuphepha kwesikhungo kanye nenzuzo. Ngakho-ke, sitshala ubudlelwano besikhathi eside, sinikeza ukusekelwa okuqhubekayo kuyo yonke impilo yempahla. Ngaphezu kwalokho, ulwazi lwethu lokuthumela emazweni omhlaba lusenza sijwayele imibhalo yamasiko, izinto zokuthutha, kanye nezidingo zemithetho yezimakethe e-Asia, eYurophu, eMpumalanga Ephakathi, e-Afrika, naseMelika. Noma ngabe ikhasimende lidinga isigaxa esisodwa samapayipi noma ukuthunyelwa kwempahla ephelele, sinobuchwepheshe bokukusingatha ngempumelelo nangobungcweti.
Imibuzo Evame Ukubuzwa (FAQ)
1. Iyini ishubhu lomshini wokubilisa ophezulu futhi lihluke kanjani emhubheni ojwayelekile?
Ishubhu lomshini wokubilisa ophezulu liklanyelwe ngokukhethekile ukusebenza ngaphansi kwengcindezi ephezulu namazinga okushisa aphezulu, ngokuvamile ngaphezu kuka-8 MPa no-400°C, ezinhlelweni zamabhoyela, ama-superheater, nama-heat exchanger. Ngokungafani namashubhu ajwayelekile, kufanele ahlangabezane namazinga aqinile afana ne-ASME SA-178, SA-210, noma SA-213, futhi ahlolwe ngokuqinile ngaphandle kokulimala ukuze kuqinisekiswe ukusebenza okungenasici ngaphansi kwemithwalo eshisayo nemishini.
2. Yiziphi izinto ezisetshenziswa kakhulu emashubhini amabhoyela anengcindezi ephezulu?
Izinto ezivamile zihlanganisa izinga lensimbi ekhabhoni (SA-178, SA-210), izinga lensimbi eyi-alloy (SA-213 T11, T22, T91), kanye nezinga lensimbi engagqwali (SA-213 TP304, TP316). Ukukhetha kuncike ekushiseni kokusebenza, ingcindezi, indawo enomfutho wokugqwala, kanye namakhodi asebenzayo. I-Wuxi Hengzhihui inikeza uhla olugcwele lwamashubhu ensimbi ekhabhoni kanye namashubhu ensimbi eyi-alloy ukuze kuhlangatshezwane nezinhlelo ezahlukene.
3. Ngingaqinisekisa kanjani ikhwalithi yeshubhu lombhobho wengcindezi ephezulu ngaphambi kokulithenga?
Abahlinzeki abanegama elihle banikeza izitifiketi zokuhlola zasefekthri ezibhala ukwakheka kwamakhemikhali, izakhiwo zemishini, kanye nemiphumela ye-NDT yokushisa noma i-lot ngayinye. E-Wuxi Hengzhihui, wonke amashubhu ahlolwa nge-ultrasonic, i-eddy current, kanye nezindlela ze-hydrostatic, futhi ikhasi lethu lezitifiketi libonisa izitifiketi zethu ze-ISO, API, kanye ne-PED ukuze kube nokubonakala okugcwele kwekhwalithi.
4. Uyini umehluko phakathi kwamashubhu ombhobho wengcindezi ephezulu angenamthungo kanye nashiselwe?
Amashubhu angathungwa akhiwa kusukela ku-billet eqinile ngaphandle komthungo wokushisela, anikeza ukufana nokuqina okuphezulu ezinhlelweni ezibalulekile zokushisa okuphezulu. Amashubhu athungelwe akhiwa kusukela emgqeni wensimbi futhi angaba nomthungo omude noma ojikelezayo; ngokuvamile abiza kancane kodwa adinga ukuhlolwa okuqinile kobuqotho bomthungo. Ezinhlelweni zamashubhu amabhoyela omfutho ophezulu, ukwakhiwa okungathungwa kuvame ukukhethwa kuma-superheater nama-reheater.
5. Ngikhetha kanjani impahla efanele yamashubhu engxenyeni ye-superheater esikhungweni samandla esisebenzisa amalahle?
Ukukhethwa kwezinto ezisetshenziswayo kuncike ekushiseni komhwamuko nengcindezi, kanye nezimo zokugqwala ohlangothini lwegesi. Emazingeni okushisa omhwamuko afinyelela ku-540°C, i-SA-213 T22 ivamile; ezitshalweni ezinamandla amakhulu kakhulu ezingaphezu kuka-600°C, i-SA-213 T91 noma i-T92 iyanconywa. Ukubonisana nomkhiqizi wamashubhu amabhoyela onolwazi njenge-Wuxi Hengzhihui kuqinisekisa ukukhethwa kwezinto ezifanele ngokusekelwe emingceleni yakho ethile yokusebenza.
6. Yimiphi imigomo elawula ukwenziwa kwamashubhu amabhoyela anengcindezi ephezulu?
Izindinganiso ezamukelwa kakhulu yi-ASME (Isigaba II, Ingxenye A), i-ASTM (isb., A178, A210, A213), i-EN (isb., EN 10216-2), ne-ISO (isb., ISO 9329). Lezi zindinganiso zichaza imikhawulo yamakhemikhali, izakhiwo zemishini, ukubekezelela ubukhulu, kanye nezidingo zokuhlola. I-Wuxi Hengzhihui ikhiqiza amashubhu amabhoyela anengcindezi ephezulu ahambisana nazo zonke izimiso ezinkulu zamazwe ngamazwe.
7. Ingabe amashubhu amabhoyela anengcindezi ephezulu angenziwa ngokwezidingo ezithile zephrojekthi?
Yebo, sinikeza ukwenziwa ngokwezifiso zobubanzi obungaphandle, ubukhulu bodonga, ubude, ukuqedwa kokuphela (okucwebezelayo, okunama-bevel, okunemicu), kanye nesimo sokwelashwa ngokushisa. Ukuguquguquka kwethu ekukhiqizeni kusivumela ukuthi silethe amashubhu ensimbi e-carbon enziwe ngokwezifiso kanye namashubhu ensimbi e-alloy enziwe ngokwezifiso eminyango yokushintsha, izakhiwo ezintsha, noma amaphrojekthi akhethekile wokulungisa kabusha.
8. Yiziphi izinhlelo zokusebenza ezijwayelekile zamashubhu omswakama ophezulu embonini yamafutha namakhemikhali?
Izimboni zamafutha namakhemikhali zisebenzisa lawa mashubhu eziko zokuqhekeka, izinto zokuguqula i-hydrogen, izimboyi zokushisa ezilahlekayo, kanye nezishintshi zokushisa. Kumele amelane namazinga okushisa aphezulu, amagesi agqwalayo, kanye nokuhlaselwa yi-hydrogen. Izinga lensimbi ye-alloy efana ne-SA-213 T5, T9, ne-T22 ivame ukucaciselwa amandla ayo ekushiseni okuphezulu nokumelana nokugqwala.
9. Kungaba isikhathi esingakanani ipayipi lomshini wokushisa elinomfutho ophezulu lingasebenza ngaphansi kwezimo ezijwayelekile zokusebenza?
Ubude besikhathi sokusebenza buhluka kakhulu ngokuya ngezinga lezinto ezisetshenziswayo, izinga lokushisa elisebenzayo, ukushintshashintsha komfutho, indawo yokugqwala, namakhemikhali amanzi. Ngokukhetha okufanele kwezinto, ukwelashwa kwamanzi, nokunakekelwa, amapayipi ensimbi ekhabhoni angahlala iminyaka engu-15–25, kuyilapho amapayipi ensimbi engxubevange athuthukile ezitshalweni ezinomfutho ophezulu kakhulu engadlula iminyaka engu-30. Ukulawulwa kwekhwalithi okuqinile kwe-Wuxi Hengzhihui kusiza ukukhulisa ubude besikhathi sokusebenza.
10. Ngingayicela kanjani isilinganiso sezindleko noma ngixoxe nochwepheshe mayelana namapayipi omshini wokushisa anomfutho ophezulu?
Ungaxhumana nethimba lethu lezokuthengisa nezobuchwepheshe ngewebhusayithi noma ngocingo ukuze uthole ukubonisana okukhethekile. Sinikeza izilinganiso ezinemininingwane ngemininingwane yezinto ezisetshenziswayo, imibhalo yesitifiketi, kanye nezikhathi zokulethwa. Vakashela ikhasi lethu lasekhaya ukuthumela umbuzo noma uhlole ikhasi lethu lemikhiqizo ukuze ubone imininingwane etholakalayo.