Izingxenye Zokwenziwa Kwamasilinda E-Hydraulic – Ukwenziwa Nge-Aluminium Die Casting
Inqubo: Ukucindezela Okuphezulu Kwe-Die Casting (HPDC)
Ama-alloys: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Amandla Okukhiya: ≤800 tons | Isisindo Sengxenye: ≤10 kg
Incazelo Yomkhiqizo
I-Wuxi Hengzhihui Metal Materials Co., Ltd. ikhiqiza izingxenye ze-aluminium die casting ezinembayo zamahydraulic cylinder, okuhlanganisa izivalo zokugcina (amakhanda e-cylinder), ama-piston (izinhlelo zokucindezela okuphansi), izindandatho zokuqondisa, izisekelo zokufaka, amabhlogo amavalvu, nama-rod clevis. Lezi zingxenye zikhiqizwa kusetshenziswa i-high pressure die casting emishinini enamandla okubamba ukusuka ku-80 kuye ku-800 amathani, nesisindo sezingxenye ngazinye ngaphansi kuka-10 kg.
Ngenkathi ama-hydraulic cylinder barrels kanye nezinto zangaphakathi eziphezulu zokuqina ngokuvamile zenziwe ngensimbi noma insimbi, abaningi izingxenye ezingezona ezinomfutho nezithwala umthwalo ingaguqulwa ngempumelelo ibe i-aluminium die casting ukuze kutholakale ukunciphisa isisindo, izindleko eziphansi, kanye nokukhiqiza okusheshayo. Izingxenye zethu zisetshenziswa kabanzi emishinini yezolimo, emishinini yokwakha, ekuphathweni kwezinto, kumishini ye-hydraulic yezimboni, kanye nezinhlelo ze-hydraulic ezihambayo lapho umfutho wokusebenza uphakathi nendawo (≤160 bar) noma lapho ingxenye ingaqukethe ngqo uketshezi olucindezelwe.
Izingxenye Ezijwayelekile Zesilinda Se-Hydraulic Esizikhiphayo
| Ingxenye | Isisindo Esijwayelekile | I-Alloy Enconyiwe | Umsebenzi Nezici |
|---|---|---|---|
| Isivalo sekhanda lesilinda (head / gland) | 0.5 – 5.0 kg | ADC12 / A380 | Ivalela i-cylinder; ifaka i-rod seal groove kanye ne-wiper. Idizayini eqinile ngengcindezi enokungena. |
| I-Piston (umfutho ophansi / i-pneumatic) | 0.3 – 4.5 kg | A380 / AlSi9Cu3 | Iqondisa induku ye-piston; ilula ukuze inciphise umfutho. Ayifanele ukusebenza kwe-hydraulic engaphezu kuka-160 bar. |
| I-Guide ring / i-bearing carrier | 0.2 – 2.0 kg | ADC12 | Isekela induku; imisele yokugcoba efakiwe ngesikhathi sokwenziwa. |
| I-Mounting bracket (trunnion / clevis / foot) | 0.5 – 6.0 kg | I-AlSi12Fe (engagqwali) | Inamathisela isilinda emshinini; amandla aphezulu angashintshi. |
| I-valve block (manifold) | 0.8 – 7.0 kg | I-A380 / AlSi9Cu3 | Ihlanganisa ama-valve e-cartridge; izindlela eziyinkimbinkimbi zangaphakathi. |
| I-piston rod end / i-clevis | 0.3 – 3.5 kg | I-ADC12 / A380 | Ixhuma induku ekuxhumaneni komshini; amandla okushaya aphezulu. |
| I-lock nut / i-retainer | 0.1 – 1.0 kg | ADC12 | Kuvikela i-piston entanjeni; enye indlela engabizi kakhulu kunensimbi yokusetshenziswa okunomthwalo ophansi. |
Qaphela: Ezingxenyeni ezivezwe ngqo kumfutho ophelele we-hydraulic (>160 bar), sincoma insimbi noma i-ductile iron. Ukukhipha kwethu i-aluminium kufaneleka kahle ohlangothini olunomfutho ophansi (umugqa wokubuya), amasilinda e-pneumatic, izinhlelo zokuthambisa, kanye nezingxenye zokwakheka.
Izinzuzo Zempahla – Kungani Ama-Aluminium Alloys Ezingxenyeni Zesilinda?
| I-Alloy | Amandla (UTS) | Ukunwebeka | Ukumelana Nokugqwala | Inzuzo Ebalulekile Yezingxenye Ze-Cylinder |
|---|---|---|---|---|
| ADC12 | ~320 MPa | ~3.5% | Kuhle | Injongo ejwayelekile, ukusebenza kahle emishinini yemigodi yama-seal |
| A380 | ~330 MPa | ~3.0% | Kuhle Kakhulu | Amandla aphezulu, ukuqina okuhle kwengcindezi (ngokufakwa kwe-impregnation) |
| I-AlSi9Cu3 | ~350 MPa | ~2.5% | Kuhle | I-High-temperature strength engcono yokusebenza okuqhubekayo |
| AlSi12Fe | ~300 MPa | ~4.0% | Kuhle Kakhulu | Ukumelana nokugqwala okuphezulu emasilindeni ezolimo/angaphandle |
Amandla Okukhiqiza Ezingxenyeni Zomfutho Wamanzi
| Ipharamitha | Amandla Ethu |
|---|---|
| Ubukhulu bomshini | 80T – 800T (kuhambisana nosayizi wengxenye) |
| Isisindo esikhulu sengxenye | ≤10 kg (ucezu olulodwa) |
| Ubukhulu bodonga | 2.5 – 8 mm okuvamile (imiklamo enezimbambo) |
| Ukubekezelelana kwezilinganiso | I-IT11 – IT13 (njengoba kwenziwe); ±0.01 mm ngemuva kwe-CNC |
| Ukuqina kokungangeni komoya noma uketshezi | Ukufakwa (ukuvula izimbobo) kuyatholakala – kuze kufike ku-100 bar ngaphandle kokuvuza |
| Ubunzima bomhlaba | Ra 3.2 – 6.3 μm njengoba kwenziwe; Ra ≤1.6 μm ngemuva kokwenza |
| Imisebenzi yesibili | I-CNC yokuphendula (imisele yokugcina, izintambo, izihlalo zamabheringi), i-CNC yokugaya, ukubhola, ukugoqa, ukususa ubukhali |
| Ukwenza ukuphela kwendawo | Ukushaywa, ukugqoka okukhazimulayo, i-anodizing (Uhlobo II noma III), i-powder coating |
Izici Zekhwalithi Eziyinhloko Zezicelo Zamanzi
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Ukuqina Kwengcindezi – Siyanikela ukwenziwa ngesilinda ngosizo lomoya futhi ukufakwa kwe-impregnation (ukuvala izimbotshana kusetshenziswa i-sodium silicate noma i-acrylic resin) ukuqinisekisa ukusebenza okungangeni uwoyela kuze kufike ku-100 bar emapayipini angaphandle kwesakhiwo.
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Ukunemba komsele wokugcina – Imigodi ebucayi yama-O‑rings, ama-rod seals, nama-wiper enziwa emishinini ye-CNC lathe ngokuqedwa kwendawo okungu-Ra ≤1.6 μm kanye nokubekezelela okungu-±0.02 mm.
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Izikhala ezine-thread – Imicu ye-NPT, i-BSPP, noma ye-metric ebunjiwe bese iyacutshungulwa kuma-fittings nama-plug.
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Ukuvikelwa ekugqwaleni – Ukufakwa kwe-anodizing okungakhethwa (okucacile noma okuqinile) noma i-e-coating yamasilinda asetshenziswa ezindaweni ezimanzi noma ezinamandla (ezolimo, zasolwandle).
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Ukuhlola okugcwele – I-ZEISS CMM yombiko wobukhulu; i-X-ray yokuhlola izimbotshana (ngokucela); ukuhlola ukwehla kwengcindezi ezingxenyeni ezingangeni moya.
Izincomo Zomklamo Wezingxenye Zokucindezela Ezenziwe Nge-Die Cast
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Gwema amakamelo omfutho ophezulu – Sebenzisa ama-aluminium castings kuphela ezikhaphaleni, kumabhakede, ezindleleni zokubuyisela eziphansi, noma kumjikelezo we-pilot.
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Khulisa ubukhulu bodonga ezindaweni ezinemicu – Okungenani u-5 mm wezinto ezizungeze izimbobo.
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Sebenzisa izimbambo – Ukuze kutholakale ukuqina okufana nensimbi ngesisindo esincane.
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Cacisa ukufakwa kwe-impregnation – Kunoma iyiphi ingxenye okufanele igcine uwoyela noma uketshezi olucindezelayo.
Sihlinzeka DFM (Design for Manufacturing) impendulo yokusiza ukuguqula izingxenye zensimbi noma zensimbi ezikhona zibe yimiklamo ye-aluminium engenakusakaza.
Izicelo Ezivamile
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Amasilinda e-hydraulic ezolimo (ukuqondisa, ukuphakamisa, izinto zokusebenza)
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Imishini yokwakha (amasilinda amancane e-excavator, i-skid steer loader)
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Ukuphathwa kwezinto (ama-cylinder okuthambisa imfoloko, i-pallet jack)
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Amahydraulic ezimboni (ama-punch press cylinders, ama-clamping units)
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I-Hydraulic ehambayo (ama-cylinder e-dump truck hoist, i-log splitter)
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Amasilinda e-Pneumatic (zonke izingxenye zifanele umoya ocindezelwe)
Kungani Ukhetha i-Wuxi Hengzhihui?
✅ Gxila ekwenziweni kwezingxenye ze-aluminium ezingaphansi kuka-10 kg – Ilungele izingxenye zamahydraulic cylinder ezinobukhulu obuncane ukuya kokumaphakathi.
✅ Umthamo omkhulu ongu-800T – Kwanele kuma-end caps nama-brackets afinyelela ku-600 mm ububanzi.
✅ Ukufakwa kwangaphakathi (in-house impregnation) – Ukuqina komfutho ezinhlelweni zikawoyela/umoya.
✅ Ukwenziwa ngokunemba okuphezulu – Ukuphendula nokugaya nge-CNC ukuze kwenziwe izihibe zokuvala nemicu.
✅ Ama-alloys asesitokweni – ADC12, A380, AlSi9Cu3, AlSi12Fe – ilungele ukukhiqizwa.
✅ I-prototype esheshayo – Amasampula okusakaza ngezinsuku ezingama-20-30.
✅ Ukuthunyelwa emhlabeni wonke – Sithumela eYurophu, eNyakatho Melika, e-Asia, naseMpumalanga Ephakathi.
Cela Isilinganiso Sentengo
Sicela uthumele Umdwebo we-2D (PDF/DWG) kanye nemodeli ye-3D (STEP/IGS) ngemininingwane elandelayo:
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Umfutho wokusebenza (uma uthinta uketshezi)
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Ukwelashwa okudingekayo kwendawo
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Inani lonyaka
Sizophendula ngentengo eqhudelanayo, izindleko zamathuluzi, kanye nesikhathi sokulethwa.
Othintwayo: U-Alice Yuan
Ucingo / I-WhatsApp: +86 15106174543
I-imeyili: yjhtrade@gmail.com
Amawebhusayithi: www.hzhmetals.com | www.wuxihengzhihui.com
I-Wuxi Hengzhihui Metal Materials Co., Ltd. – Ukukhipha i-aluminium die casting enembile yezingxenye ze-hydraulic, pneumatic, nezezimboni.
