Izingxenye Zokumpontswe Kwesilinda Se-Hydraulic – Ukumpontswe Kwe-Aluminium
Inqubo: Ukumpompelwa kwensimbi ngomfutho ophezulu (HPDC)
Ama-alloys: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Amandla Okukhiya: ≤800 amathani | Isisindo Sengxenye: ≤10 kg
Incazelo Yomkhiqizo
I-Wuxi Hengzhihui Metal Materials Co., Ltd. ikhiqiza izingxenye ze-aluminium die casting ezinembile zamahydraulic cylinders, okuhlanganisa ama-end caps (amakhanda e-cylinder), ama-pistons (izinhlelo eziphansi zokucindezela), ama-guide rings, ama-mounting brackets, ama-valve blocks, nama-rod clevises. Lezi zingxenye zikhiqizwa kusetshenziswa high pressure die casting emishinini esuka ku-80 kuya ku-800 tons yamandla okubamba, ngezisindo zengxenye ngayinye ngaphansi kuka-10 kg.
Ngenkathi imigqomo yama-cylinder e-hydraulic nezingxenye zangaphakathi ezinomfutho ophezulu ngokuvamile zenziwe ngensimbi noma ngensimbi, eziningi izingxenye ezisizayo nezingathwali umfutho ingaguqulwa ngempumelelo ibe ukucwiliswa kwe-aluminium ukuze kutholakale ukunciphisa isisindo, izindleko eziphansi, nokukhiqiza okusheshayo. Izingxenye zethu zisetshenziswa kabanzi emishinini yezolimo, izinto zokwakha, ukuphathwa kwezinto, ama-hydraulic ezimbonini, kanye nezinhlelo ze-mobile hydraulic lapho umfutho wokusebenza umaphakathi (≤160 bar) noma lapho ingxenye ingaqukathi ngqo uketshezi olucindezelwe.
Izingxenye Ezijwayelekile Zesilinda Se-Hydraulic Esizikhiphayo
| Ingxenye | Isisindo Esijwayelekile | I-Alloy Enconyiwe | Umsebenzi Nezici |
|---|---|---|---|
| Isivalo sekhanda lesilinda (ikhanda / iglandi) | 0.5 – 5.0 kg | ADC12 / A380 | Ivala i-cylinder; ifaka i-groove ye-rod seal ne-wiper. Idizayini engangeni umfutho ngokufakwa kwe-impregnation. |
| Ipiston (umfutho ophansi / i-pneumatic) | 0.3 – 4.5 kg | A380 / AlSi9Cu3 | Iqondisa induku ye-piston; ilula ukuze kunciphise umfutho. Ayifanele ukusebenza kwe-hydraulic engaphezu kuka-160 bar. |
| I-ring yokuqondisa / i-bearing carrier | 0.2 – 2.0 kg | ADC12 | Sekela i-rod; ama-lubrication grooves agxishiwe. |
| Ibhakethi lokufaka (trunnion / clevis / foot) | 0.5 – 6.0 kg | AlSi12Fe (engagqwali) | Inamathisela isilinda empahleni; amandla aphezulu angaguquki. |
| Ibhulokhi ye-valve (i-manifold) | 0.8 – 7.0 kg | A380 / AlSi9Cu3 | Ihlanganisa ama-valve e-cartridge; izindlela eziyinkimbinkimbi zangaphakathi. |
| Isiphetho senduku / i-clevis | 0.3 – 3.5 kg | ADC12 / A380 | Ixhuma induku kumshini wokuxhumanisa; amandla okushaya aphezulu. |
| I-lock nut / i-retainer | 0.1 – 1.0 kg | ADC12 | Kuvikela i-piston ensimbi; enye indlela engabizi kakhulu kunensimbi yezinhlelo ezinomthwalo ophansi. |
Qaphela: Ezingxenyeni ezivezwa ngqo kumfutho ophelele we-hydraulic (>160 bar), sincoma insimbi noma i-ductile iron. Ukucwiliswa kwethu kwe-aluminium kufanelekile ohlangothini lomfutho ophansi (umugqa wokubuyisela), amasilinda e-pneumatic, izinhlelo zokuthambisa, nezingxenye zokwakha.
Izinzuzo Zempahla – Kungani I-Aluminium Alloys Yezingxenye Zesilinda?
| I-Alloy | Amandla (UTS) | Ukwelula | Ukumelana nokugqwala | Inzuzo Eyinhloko Yezingxenye Ze-Cylinder |
|---|---|---|---|---|
| ADC12 | ~320 MPa | ~3.5% | Kuhle | Injongo ejwayelekile, ukusebenza kahle kokwenza imisele yama-seal |
| A380 | ~330 MPa | ~3.0% | Kuhle kakhulu | Amandla aphezulu, ukuqina okuhle kwengcindezi (nge-impregnation) |
| AlSi9Cu3 | ~350 MPa | ~2.5% | Kuhle | Amandla aphezulu kakhulu okushisa emsebenzini oqhubekayo |
| AlSi12Fe | ~300 MPa | ~4.0% | Kuhle kakhulu | Ukumelana nokugqwala okuphezulu kakhulu kumasilinda asemaphandleni/angaphandle |
Amandla Okukhiqiza Ezingxenyeni Zama-Hydraulic
| Ipharamitha | Amandla Ethu |
|---|---|
| Ubukhulu bomshini | 80T – 800T (kufaniswa nosayizi wengxenye) |
| Isisindo esikhulu sengxenye | ≤10 kg (ucezu olulodwa) |
| Ubukhulu bodonga | 2.5 – 8 mm okujwayelekile (imiklamo enezimbambo) |
| Ukulinganiselwa kobukhulu | IT11 – IT13 (njengoba kwenziwe); ±0.01 mm ngemva kwe-CNC |
| Ukuqina kokucindezela | I-impregnation (ukuvala ama-porosity) iyatholakala – kuze kufike ku-100 bar engavuzi |
| Ukushuba kwendawo | Ra 3.2 – 6.3 μm njengoba kwenziwe; Ra ≤1.6 μm ngemva kokucwenga |
| Imisebenzi yesibili | I-CNC yokujika (imisele yokubeka, imicu, izihlalo zamabheringi), i-CNC yokugaya, ukubhola, ukugoqa, ukususa ubuhlanga |
| Ukuqedwa kwendawo | Ukushaya ngezinhlamvu zensimbi, ukuqeda ngokudlidliza, i-anodizing (Uhlobo II noma III), ukufaka upende ngempushana |
Izici Zekhwalithi Eziyinhloko Zezicelo Zama-Hydraulic
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Ukuqina kwengcindezi – Siyanikela ukumpontswa kwensimbi ngosizo lwe-vacuum futhi ukufakwa kwe-impregnation (ukuvala izimbotshana kusetshenziswa i-sodium silicate noma i-acrylic resin) ukuze kuqinisekiswe ukungangeni kukawoyela kuze kufike ku-100 bar ezindleleni zokudlulisa amanzi ezingezona ezokwakheka.
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Ukunemba komsele wokuvala – Imisele ebucayi yama-O-ring, ama-rod seal, nama-wiper ayenziwa kuma-CNC lathes ngokuqedwa okungaphezulu kuka-Ra ≤1.6 μm nokubekezeleka okungu-±0.02 mm.
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Izimbobo ezinemicu – Imicu ye-NPT, BSPP, noma ye-metric eyenziwe ngokuthulula bese iyamenyezelwa kumafiting nama-plug.
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Ukuvikelwa kokugqwala – Ukufakwa kwe-anodizing (okucacile noma okuqinile) noma i-e-coating ngama-cylinder asetshenziswa ezindaweni ezimanzi noma ezinosawoti (ezolimo, zasolwandle).
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Ukuhlola okugcwele – I-ZEISS CMM yombiko wobukhulu; i-X-ray yokuhlola izimbotshana (ngesicelo); ukuhlola ukwehla kwengcindezi yezingxenye ezingavuziyo.
Izincomo Zokuklama Zezinto Zama-Hydraulic Ezisakazwayo
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Gwema amakamelo omfutho ophezulu – Sebenzisa ama-aluminium castings kuphela kumakepisi, ama-bracket, izindlela zokubuya ezinomfutho ophansi, noma ama-pilot circuit.
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Khuphula ubukhulu bodonga ezindaweni ezinemicu – Okungenani u-5 mm wempahla ezungeze ama-ports.
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Sebenzisa izimbambo – Ukuze kutholakale ukuqina okufana nensimbi ngesisindo esincane.
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Cacisa ukufakwa kwe-impregnation – Kunoma iyiphi ingxenye okufanele igcine uwoyela noma uketshezi lwe-hydraulic ngaphansi kwengcindezi.
Siyahlinzeka I-DFM (Ukuklanyelwa Ukukhiqiza) impendulo yokusiza ukuguqula izingcezu zensimbi noma zensimbi ezikhona zibe imiklamo ye-aluminium engakwazi ukusakazwa.
Izicelo Ezijwayelekile
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Amasilinda ama-hydraulic asemaphandleni (ukuqondisa, ukuphakamisa, izinto zokusebenza)
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Imishini yokwakha (amasilinda amancane e-excavator, i-skid steer loader)
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Ukuphatha izinto (ama-forklift tilt cylinder, i-pallet jack)
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Amandla ezimboni (ama-cylinder e-punch press, amayunithi okubamba)
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Ama-hydraulic aselula (ama-cylinder okukhuphula amaloli, isihlukanisi sezinkuni)
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Amasilinda e-pneumatic (zonke izingxenye zifanele umoya ocindezelweyo)
Kungani Ukhetha i-Wuxi Hengzhihui?
✅ Gxila ku-<10 kg wokumpontswe kwe-aluminium – Kulungele izingxenye zamahydraulic cylinder ezinosayizi omncane kuya kumaphakathi.
✅ Amandla aphezulu angu-800T – Kwanele kuma-end cap nama-bracket afinyelela ku-600 mm ububanzi.
✅ I-impregnation yangaphakathi – Ukuqina komfutho kwezinhlelo zikawoyela/umoya.
✅ Ukucutshungulwa okunembile – Ukuphenduka nokugaya kwe-CNC kwama-seal grooves nemicu.
✅ Ama-alloys asesitokheni – ADC12, A380, AlSi9Cu3, AlSi12Fe – ilungele ukukhiqizwa.
✅ I-prototype esheshayo – Amasampula okusakaza ngezinsuku ezingama-20-30.
✅ Ukuthunyelwa emhlabeni wonke – Sithumela eYurophu, eNyakatho Melika, e-Asia, naseMpumalanga Ephakathi.
Cela I-quote
Sicela uthumele Umdwebo we-2D (PDF/DWG) nemodeli ye-3D (STEP/IGS) ngolwazi olulandelayo:
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Umfutho wokusebenza (uma kuthintana noketshezi)
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Ukwelashwa okudingekayo kwendawo
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Inani lonyaka
Sizophendula ngentengo yokuncintisana, izindleko zamathuluzi, nesikhathi sokulethwa.
Xhumana Nathi: Alice Yuan
Ucingo / I-WhatsApp: +86 15106174543
I-imeyili: yjhtrade@gmail.com
Amawebhusayithi: www.hzhmetals.com | www.wuxihengzhihui.com
Wuxi Hengzhihui Metal Materials Co., Ltd. – Ukucwiliswa kwe-aluminium ngokunemba kwezingxenye ze-hydraulic, pneumatic, nezezimboni.
