Izingxenye Zokwenziwa Kwamasilinda E-Hydraulic – Ukwenziwa Nge-Aluminium Die Casting

Inqubo: Ukucindezela Okuphezulu Kwe-Die Casting (HPDC)
Ama-alloys: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Amandla Okukhiya: ≤800 tons | Isisindo Sengxenye: ≤10 kg

Incazelo Yomkhiqizo

I-Wuxi Hengzhihui Metal Materials Co., Ltd. ikhiqiza izingxenye ze-aluminium die casting ezinembayo zamahydraulic cylinder, okuhlanganisa izivalo zokugcina (amakhanda e-cylinder), ama-piston (izinhlelo zokucindezela okuphansi), izindandatho zokuqondisa, izisekelo zokufaka, amabhlogo amavalvu, nama-rod clevis. Lezi zingxenye zikhiqizwa kusetshenziswa i-high pressure die casting emishinini enamandla okubamba ukusuka ku-80 kuye ku-800 amathani, nesisindo sezingxenye ngazinye ngaphansi kuka-10 kg.

Ngenkathi ama-hydraulic cylinder barrels kanye nezinto zangaphakathi eziphezulu zokuqina ngokuvamile zenziwe ngensimbi noma insimbi, abaningi izingxenye ezingezona ezinomfutho nezithwala umthwalo ingaguqulwa ngempumelelo ibe i-aluminium die casting ukuze kutholakale ukunciphisa isisindo, izindleko eziphansi, kanye nokukhiqiza okusheshayo. Izingxenye zethu zisetshenziswa kabanzi emishinini yezolimo, emishinini yokwakha, ekuphathweni kwezinto, kumishini ye-hydraulic yezimboni, kanye nezinhlelo ze-hydraulic ezihambayo lapho umfutho wokusebenza uphakathi nendawo (≤160 bar) noma lapho ingxenye ingaqukethe ngqo uketshezi olucindezelwe.

Izingxenye Ezijwayelekile Zesilinda Se-Hydraulic Esizikhiphayo

Qaphela: Ezingxenyeni ezivezwe ngqo kumfutho ophelele we-hydraulic (>160 bar), sincoma insimbi noma i-ductile iron. Ukukhipha kwethu i-aluminium kufaneleka kahle ohlangothini olunomfutho ophansi (umugqa wokubuya), amasilinda e-pneumatic, izinhlelo zokuthambisa, kanye nezingxenye zokwakheka.

Izinzuzo Zempahla – Kungani Ama-Aluminium Alloys Ezingxenyeni Zesilinda?

Amandla Okukhiqiza Ezingxenyeni Zomfutho Wamanzi

Izici Zekhwalithi Eziyinhloko Zezicelo Zamanzi

1. Ukuqina Kwengcindezi – Siyanikela ukwenziwa ngesilinda ngosizo lomoya futhi ukufakwa kwe-impregnation (ukuvala izimbotshana kusetshenziswa i-sodium silicate noma i-acrylic resin) ukuqinisekisa ukusebenza okungangeni uwoyela kuze kufike ku-100 bar emapayipini angaphandle kwesakhiwo.

2. Ukunemba komsele wokugcina – Imigodi ebucayi yama-O‑rings, ama-rod seals, nama-wiper enziwa emishinini ye-CNC lathe ngokuqedwa kwendawo okungu-Ra ≤1.6 μm kanye nokubekezelela okungu-±0.02 mm.

3. Izikhala ezine-thread – Imicu ye-NPT, i-BSPP, noma ye-metric ebunjiwe bese iyacutshungulwa kuma-fittings nama-plug.

4. Ukuvikelwa ekugqwaleni – Ukufakwa kwe-anodizing okungakhethwa (okucacile noma okuqinile) noma i-e-coating yamasilinda asetshenziswa ezindaweni ezimanzi noma ezinamandla (ezolimo, zasolwandle).

5. Ukuhlola okugcwele – I-ZEISS CMM yombiko wobukhulu; i-X-ray yokuhlola izimbotshana (ngokucela); ukuhlola ukwehla kwengcindezi ezingxenyeni ezingangeni moya.

Izincomo Zomklamo Wezingxenye Zokucindezela Ezenziwe Nge-Die Cast

• Gwema amakamelo omfutho ophezulu – Sebenzisa ama-aluminium castings kuphela ezikhaphaleni, kumabhakede, ezindleleni zokubuyisela eziphansi, noma kumjikelezo we-pilot.

• Khulisa ubukhulu bodonga ezindaweni ezinemicu – Okungenani u-5 mm wezinto ezizungeze izimbobo.

• Sebenzisa izimbambo – Ukuze kutholakale ukuqina okufana nensimbi ngesisindo esincane.

• Cacisa ukufakwa kwe-impregnation – Kunoma iyiphi ingxenye okufanele igcine uwoyela noma uketshezi olucindezelayo.

Sihlinzeka DFM (Design for Manufacturing) impendulo yokusiza ukuguqula izingxenye zensimbi noma zensimbi ezikhona zibe yimiklamo ye-aluminium engenakusakaza.

Izicelo Ezivamile

• Amasilinda e-hydraulic ezolimo (ukuqondisa, ukuphakamisa, izinto zokusebenza)

• Imishini yokwakha (amasilinda amancane e-excavator, i-skid steer loader)

• Ukuphathwa kwezinto (ama-cylinder okuthambisa imfoloko, i-pallet jack)

• Amahydraulic ezimboni (ama-punch press cylinders, ama-clamping units)

• I-Hydraulic ehambayo (ama-cylinder e-dump truck hoist, i-log splitter)

• Amasilinda e-Pneumatic (zonke izingxenye zifanele umoya ocindezelwe)

Kungani Ukhetha i-Wuxi Hengzhihui?

✅ Gxila ekwenziweni kwezingxenye ze-aluminium ezingaphansi kuka-10 kg – Ilungele izingxenye zamahydraulic cylinder ezinobukhulu obuncane ukuya kokumaphakathi.
✅ Umthamo omkhulu ongu-800T – Kwanele kuma-end caps nama-brackets afinyelela ku-600 mm ububanzi.
✅ Ukufakwa kwangaphakathi (in-house impregnation) – Ukuqina komfutho ezinhlelweni zikawoyela/umoya.
✅ Ukwenziwa ngokunemba okuphezulu – Ukuphendula nokugaya nge-CNC ukuze kwenziwe izihibe zokuvala nemicu.
✅ Ama-alloys asesitokweni – ADC12, A380, AlSi9Cu3, AlSi12Fe – ilungele ukukhiqizwa.
✅ I-prototype esheshayo – Amasampula okusakaza ngezinsuku ezingama-20-30.
✅ Ukuthunyelwa emhlabeni wonke – Sithumela eYurophu, eNyakatho Melika, e-Asia, naseMpumalanga Ephakathi.

Cela Isilinganiso Sentengo

Sicela uthumele Umdwebo we-2D (PDF/DWG) kanye nemodeli ye-3D (STEP/IGS) ngemininingwane elandelayo:

• Umfutho wokusebenza (uma uthinta uketshezi)

• Ukwelashwa okudingekayo kwendawo

• Inani lonyaka

Sizophendula ngentengo eqhudelanayo, izindleko zamathuluzi, kanye nesikhathi sokulethwa.

Izingxenye Zokubunjwa Kwe-Aluminium Alloy Die Casting

Ukukhipha Ngomfutho Ophezulu | ADC12 / A380 / AlSi9Cu3 / AlSi12Fe | Isisindo <10kg | ≤800T Amandla Okuvala

Uhlolojikelele Lomkhiqizo

I-Wuxi Hengzhihui Metal Materials Co., Ltd. igxile ekwenzeni i-aluminium high pressure die casting (HPDC) isebenzisa imishini ethuthukile ye-cold chamber die casting enomfutho wokubamba ofinyelela ku- Amathani angu-800. Sikhiqiza izingxenye zensimbi ze-aluminium ezinemba okuphezulu, ezingenamsindo, ngokusebenzisa i-high pressure die casting, nesisindo sengxenye ngayinye ≤10 kg. Amandla ethu angaphakathi afaka phakathi ukuklanywa kwesikhunta, ukukhipha ngokunembile, ukucubungula nge-CNC, kanye nokuqedela indawo – konke ngaphansi kophahla olulodwa.

Yethu iqoqo le-alloy eliyinhloko ihlanganisa izinto zensimbi ze-aluminium ezidingeka kakhulu ezimbonini nasezintweni zezimoto:

• ADC12 (JIS)

• A380 (ASTM)

• I-AlSi9Cu3 (DIN)

• AlSi12Fe (DIN)

Lezi zingxube zensimbi zinikeza ikhono elihle lokusakaza, izakhiwo ezinhle zomshini, ukumelana nokugqwala, kanye nokuhambisa ukushisa.

Imininingwane Eyisihluthulelo Yezobuchwepheshe

Izinzuzo Zezinto – Kungani Lezi Alloys?

ADC12

• Ukuhamba kahle nokuqina okuphezulu kwengcindezi

• Isetshenziswa kakhulu ezingxenyeni zobunjiniyela ezijwayelekile, izisekelo zenjini, izembozo, nezindlu

• Ukusebenza kahle nokukwazi ukuphinda kusetshenziswe

A380

• Ingxubevange evame kakhulu ye-Al-Si-Cu yokukhipha ngomfutho

• Ihlanganisa amandla aphezulu, ukuhamba kahle kokushisa, nokumelana nokugqwala okuhle kakhulu

• Ilungele izingxenye eziyinkimbinkimbi ezinodonga oluncane (izivalo zikagesi, izingxenye zezimoto ezinokwakheka)

AlSi9Cu3 (EN 1706)

• Inani eliphezulu lethusi ukuze kuthuthukiswe amandla emazingeni okushisa aphakeme

• Izici ezinhle zokugcwalisa isikhunta, zilungele izingxenye ezinengcindezi ephezulu (izindlu zokudlulisela amandla, amapani kawoyela)

AlSi12Fe

• I-alloy enethusi eliphansi, enensimbi → inciphisa ukunamathela kwesikhunta futhi yandisa impilo yamathuluzi

• Ukumelana nokugqwala okuhle kakhulu nokuzinza kobukhulu

• Ivame ukukhethwa ekubunjweni okukhulu, okunodonga oluncane (izindlu ze-LED, amafreyimu e-radiator yezimboni)

Amandla Okukhiqiza

• Uhlaka lwemishini: Amayunithi amaningi ukusuka ku-80T kuya ku-800T (kuhlanganise nemishini ye-800T enomsebenzi ophezulu enokulawulwa komjovo wezigaba ezi-4)

• Ukusebenza kokujova: Isivinini sokujova esifinyelela ku-8 m/s, isikhathi sokwakha ingcindezi esingaphansi kuka-15 ms

• Uhlelo lokuqapha: Ukubonwa kokukhiqiza kwe-VMES + i-Omron PLC enezilinganiso zikagesi ezingenisiwe → imingcele yenqubo elandelwayo ngokuphelele

• Ukulawulwa kwekhwalithi: I-ZEISS CMM, i-spectrometer yokukhanya, ukuhlola nge-X-ray, ukuhlola ukuqina – konke kwenziwa endlini

• Imisebenzi yesibili: Ukuphendula nokugaya kwe-CNC (3/4/5-axis), ukususa imiphetho, ukuphotha ngokudlidliza, ukugingqika, ukufaka upende oyimpuphu, i-anodizing, nokufaka izembozo (okwenziwa ngaphansi kwenkontileka)

Izicelo Ezijwayelekile (ngezingxubevange ezinconyiwe)

Kungani Ukhetha i-Wuxi Hengzhihui?

1. Amandla agxilile – Igxile ezingxenyeni ezingaphansi kuka-10 kg kanye no-800T, okuqinisekisa izikhathi zomjikelezo ezisheshayo, izindleko eziphansi zamathuluzi, kanye nekhwalithi engaguquki yokwenziwa kwe-aluminium emincane naphakathi.

2. Ukuguquguquka kwengxubevange – Sisebenza njalo ne-ADC12, A380, AlSi9Cu3, AlSi12Fe, futhi singakwazi ukulungisa ukwakheka kwamakhemikhali ngokwezidingo eziqinile zamakhasimende.

3. Isikhathi esisheshayo sokulethwa – Ukuhlola okusheshayo kwesikhunta, ukugunyazwa kwesampula phakathi kwezinsuku ezingama-20 kuya kwezingu-30 ezingxenyeni ezinobunzima obumaphakathi.

4. Ukuhlola okuphelele (100%) – Umbiko wobukhulu bokulinganisa nokuthunyelwa ngakunye; izakhiwo zomshini kanye nokwakheka kwamakhemikhali kuqinisekisiwe.

5. Inkonzo eyodwa – Kusukela ekuthuthukisweni komklamo (DFM) → amathuluzi → ukwenziwa kwe-casting → i-CNC → ukwelashwa kwendawo → ukupakishwa.

Thola Isilinganiso sezindleko noma Ukubonisana Kwezobuchwepheshe

Siyakweseka kokubili ukukhiqiza okujwayelekile nokuthuthukiswa kwama-prototype. Sicela uthinte unjiniyela wethu wezokuthengisa U-Alice Yuan ngqo:

Izingxenye Zokukhipha Izinsimbi Ze-Zinc Alloy

Izingxenye Zokwenziwa Nge-Zinc Alloy Die Casting

I-Zamak 3, I-Zamak 5 – Kufika ku-800T – Ukunemba kanye Nezimo Eziyinkimbinkimbi

Uhlolojikelele Lomkhiqizo

Eyakithi izingxenye zokwenziwa nge-zinc alloy die casting zikhiqizwa kusetshenziswa imishini yokukhipha izinsimbi ngomfutho ophakeme efinyelela ku- Amathani angu-800, kukhiqiza izingxenye ezine- ukuqedwa okukhethekile kwendawo, ukubekezelela okuqinile, kanye ama-geometry ayinkimbinkimbi. Ama-alloys e-Zinc anikeza ukugeleza okuhle kakhulu, okuvumela izindonga ezincane nemininingwane eyinkimbinkimbi.

✅ Ama-alloys e-Zinc – I-Zamak 3, I-Zamak 5, I-Zamak 2
✅ Ububanzi besisindo – 5g kuya ku-10kg nengxenye ngayinye
✅ Izimo eziyinkimbinkimbi – Izindonga ezincane (ubuncane obungu-0.8mm)
✅ Indawo enhle kakhulu – Ilungele ukufakwa uphahla, ukupendwa, noma ukufakwa impushana
✅ Izinsiza ezesibili – Ukwenziwa nge-CNC, ukuthepha, ukuhlanganisa

Imininingwane Eyisisekelo

Izinzuzo Zokukhipha Izinsimbi Ze-Zinc

Izicelo

• Izikhiya zezimoto, izibambo, ama-switch

• Izixhumi zikagesi, izindlu

• Izingxenye zeminyango, izinto zokufaka amapayipi

• Ama-valve ezimboni, ama-levers, ama-gears

Xhumana

Izingxenye Zokukhipha Insimbi Ngomfutho Ophakeme – I-Aluminium Alloy

Izingxenye Zokukhipha Ngomfutho Ophakeme Ze-Aluminium

ADC12, A380, A360 – Amandla Okuvala afinyelela ku-800T | Isisindo <10kg

Uhlolojikelele Lomkhiqizo

I-Wuxi Hengzhihui Metal Materials Co., Ltd. igxile ekwenzeni izingxenye zokukhipha ngomfutho ophakeme ze-aluminium ezokusetshenziswa ezimotweni, ezimbonini, nasezintweni zokusetshenziswa ngabathengi. Ngemishini yokukhipha insimbi ecindezelwe efinyelela ku Amathani angu-800 kanye namandla esisindo sengxenye angaphansi kuka 10 kg, siletha izingxenye eziphonswe ngokunemba ezinokuphela okuhle kwendawo nokunemba kobukhulu.

✅ Inqubo yokukhipha ngomfutho ophezulu – Amandla aphezulu nokuminyana
✅ Ama-aluminium alloys – ADC12, A380, A360, LM6, kanye namazinga enziwe ngokwezifiso
✅ Ububanzi besisindo – Kusuka ku-0.01kg kuya ku-10kg ngengxenye
✅ Umthamo womshini – Amandla okukhiya afinyelela ku-800T
✅ Imisebenzi yesibili – Ukusebenza kwe-CNC, ukususa ama-burr, ukuqedela ingaphezulu
✅ Ukulawulwa kwekhwalithi – Ukuhlolwa kobukhulu okungu-100%, ukuhlolwa kwengcindezi kuyatholakala
✅ Ihambisana ne-ISO 9001 – Ukulandeleka okugcwele

Imininingwane Eyisihluthulelo

Izicelo

Kungani Ukhetha Ukukhipha Kwethu Kwe-Aluminium?

Othintwayo