Izingxenye Zensimbi Zokucindezelwa Kwe-Aluminium Zezimoto – Ukulula, Amandla Aphezulu, Ukunemba
Ama-alloys: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Inqubo: Ukucindezelwa kwensimbi ngomfutho ophezulu (HPDC)
Amandla Okukhiya: ≤800 amathani | Isisindo Sengxenye: ≤10 kg
Incazelo Yomkhiqizo
I-Wuxi Hengzhihui Metal Materials Co., Ltd. ikhiqiza izingxenye zensimbi ye-aluminium eziphucuzekile zokusetshenziswa kwezimoto, okuhlanganisa izakhiwo, i-powertrain, ukuphathwa kokushisa, nezingxenye ze-chassis/suspension. Ngemishini ethuthukile ye-cold-chamber die casting efinyelela ku- Amandla okubamba angama-800 tons, sikhethekile ekwenzeni izingxenye zezimoto ezincane kuya kweziphakathi ezisindayo ezingama-castings ezinesisindo ngaphansi kuka-10 kg – ububanzi obufanele kumabhakethi enjini, izindlu zokudlulisela, ama-oil pan, izindlu zemoto (EV), imizimba yamaphampu, ama-heat sink, namabhakethi okufaka.
Zonke izinsimbi zethu zezimoto ezakhiwe ngokucindezelwa zenziwa kusetshenziswa ADC12, A380, AlSi9Cu3, noma AlSi12Fe ama-alloys, akhethwe ukuhlangabezana nezidingo eziqinile zamandla emishini, ukuzinza kokushisa, ukumelana nokugqwala, nempilo yokukhathala ezimotweni zanamuhla (kuhlanganise nezimoto zikagesi).
Kungani i-Die Cast Aluminium Ibalulekile Ezingxenyeni Zezimoto?
| Imfuneko | Indlela Ukucindezelwa Kwensimbi Okuletha Ngayo |
|---|---|
| Ukunciphisa isisindo | Ubuningi be-aluminium ~2.7 g/cm³ – kukhanya ngaphezu kuka-60% kunensimbi noma i-cast iron |
| Ukukhiqiza okuphezulu | Izikhathi zomjikelezo ezisheshayo (30-60 sec ngomjovo) – zifanele ukukhiqizwa kwezimoto okuningi |
| I-geometry eyinkimbinkimbi | Izindonga ezincane, izimbambo, ama-boss, nama-undercuts angakwenziwa abe sesimweni esiseduze nesokugcina |
| Ukungaguquguquki kobukhulu | Kuyaphindeka ngaphakathi kwe-IT11‑13, noma kuqine kakhulu nge-CNC yesibili |
| Ukonga izindleko | Kwehlisa izingxenye eziningi ezihlanganisiwe zibe ukuthululwa okukodwa – izindleko eziphansi zizonke |
Ama-alloys Atholakalayo – Izinhlelo Zokusebenza Zezimoto
| I-alloy | Izici Ezibalulekile | Izicelo Ezijwayelekile Zezimoto |
|---|---|---|
| ADC12 | Ukuhamba kahle koketshezi, ukuqina kokucindezela, nokwenza kahle ngemishini | Amabhakethi enjini, ama-valve cover, ama-oil pan, izindlu zepompi yamanzi, izindlu ze-alternator |
| A380 | Amandla aphezulu, ukumelana nokugqwala okuhle kakhulu | Izingxenye zesakhiwo, izingxenye zokuqondisa, izindlu ze-electronic control unit (ECU), ama-EV motor end caps |
| AlSi9Cu3 | Amandla athuthukisiwe ekushiseni okuphezulu, ukumelana nokukhathala okuhle | Amabhokisi okudlulisela amandla, imizimba yamaphampu kawoyela, izisekelo ze-turbocharger, izinsimbi zokulengisa |
| AlSi12Fe | Ithusi eliphansi, ukunciphisa ukunamathela kwensimbi, ukumelana nokugqwala okuhle kakhulu | Izingxenye zezakhiwo ezinodonga oluncane, ama-heat shield, ama-EV battery cooling plates (okungezona ezesakhiwo) |
Siphinde sinikeze ukulungiswa kwe-alloy ngokwezidingo zakho (isb., i-Cu ephansi ukuze kube nokugqwala okungcono, i-Si ephezulu ukuze kube nokugeleza okungcono).
Izinsimbi Ezijwayelekile Zezimoto Esizikhiqizayo (≤800T / ≤10kg)
| Ingxenye | Isisindo Esilinganiselwe | Ingxubevange Enconyiwe | Izici Eziyinhloko |
|---|---|---|---|
| Isisekelo sokufaka injini | 1.2 – 3.5 kg | ADC12 / A380 | Idizayini enezimbambo, ukuqina okuphezulu |
| Ipani likawoyela (injini encane) | 2.5 – 5.5 kg | ADC12 / AlSi9Cu3 | I-boss yezinga likawoyela ehlanganisiwe, emelana nokucindezela |
| I-Transmission housing (encane) | 4.0 – 8.5 kg | AlSi9Cu3 | Amandla aphezulu, ukuzinza okuhle kokushisa |
| Indlu yephampu yamanzi | 0.6 – 1.8 kg | ADC12 / A380 | Imigudu eyinkimbinkimbi yangaphakathi, ihlolwe ukuthi ayivuzi |
| Wuxi Hengzhihui Metal Materials Co., Ltd. – Ukucindezelwa kwe-aluminium okunembile kwezimoto, ukukhanyisa kwe-LED, nezinhlelo zezimboni. | 1.0 – 4.0 kg | A380 | Ukushisa okuphezulu, ukuvikela i-EMI |
| Ipulangwe lokupholisa ibhetri (imoto kagesi) | 1.5 – 6.0 kg | AlSi12Fe | Udonga oluncane, olumelana nokugqwala, ukulingana okulawulwayo |
| I-Suspension control arm (encane) | 2.0 – 5.0 kg | AlSi9Cu3 | Ukuqina okuphezulu, ukumelana nokukhathala |
| I-ECU / indawo yenzwa | 0.2 – 1.0 kg | A380 | Ukuvikela, ukubekezelela okuqinile, i-IP rated |
Zonke izingxenye zinganikezwa zingakashiswa, zishiswe (CNC turning/milling), noma zihlanjululwe ngaphezulu (shot blast, powder coat, anodizing, e-coating).
Amandla Okukhiqiza – Izinga Lezimoto
| Ipharamitha | Amandla Ethu |
|---|---|
| Ububanzi bemishini | 80T, 180T, 280T, 400T, 500T, 630T, 800T |
| Isivinini esiphezulu sokujova | Kufika ku-8 m/s (ukulawulwa komjovo wezigaba ezi-4) |
| Isikhathi sokwakha ingcindezi | <15 ms (ukuqinisa) |
| Uhlelo lokuqapha | VMES + i-PLC yakwa-Omron enamarula kagesi – ukulandeleka okugcwele |
| Ukwelashwa ngokushisa (okungagciniwe) | T5 / T6 (kwenziwa ngaphansi kwenkontileka ngesitifiketi) |
| Ukufakwa kwe-impregnation (ukuvala izimbotshana) | Iyatholakala ezinhlelweni ezicindezela umoya (isb., amapani kawoyela, izindlu zamaphampu) |
| Ukwenziwa nge-CNC | Ukugaya nge-3-axis / 4-axis / 5-axis, ukuphenduka nge-CNC – ukubekezelela ±0.01 mm |
| Ukuqedwa kwendawo | Ukushaya ngezinhlamvu, ukuqeda ngokudlidliza, ukufaka upende oyimpuphu, i-anodizing, i-e-coating |
Ukuqinisekiswa Kwekhwalithi Yezingxenye Zezimoto
Silandela izinqubo eziqinile zokulawula ikhwalithi ezifanele Abahlinzeki bezimoto be-Tier 1 ne-Tier 2:
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Okungenayo (Incoming material): Ukuhlaziywa kwe-spectrometer kuyo yonke i-alloy heat (ADC12, A380, njll.)
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Ukuhlolwa kokuqala kwengxenye (FAI): Umbiko ophelele wobukhulu usebenzisa i-ZEISS CMM
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Phakathi nenqubo: Ukuqina, ukuvuleka (okubonwayo + i-X-ray engakhethwa), nokuthatha amasampula ezakhiwo zemishini
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Okokugcina: Ukuhlolwa okuphelele kobukhulu obubalulekile, ukuhlolwa kokuvuza kwengcindezi (uma kudingeka)
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Imibhalo: Izitifiketi zezinto, imibiko yobukhulu, i-PPAP level 3 (ngokucela)
Singakulungiselela PPAP (Inqubo Yokugunyazwa Kwengxenye Yokukhiqiza) amadokhumenti afaka i-control plan, i-FMEA, izifundo zamandla, kanye nokuthumela kwe-IMDS uma kucelwa ikhasimende.
Kungani Ukhetha i-Wuxi Hengzhihui Yokwenziwa Kwezimoto Ngokuthulula?
✅ Sikhethekile ezingxenyeni ezingaphansi kuka-10 kg – Ilungele ukuthululwa kwezimoto ezincane kuya kweziphakathi.
✅ Amandla aphezulu angu-800T – Kufanelekile ezingxenyeni eziningi zezinjini nezokudlulisa amandla ezingaphansi kuka-10 kg.
✅ Ama-alloy amane ahlala esitokweni – ADC12, A380, AlSi9Cu3, AlSi12Fe – akukho ukubambezeleka kwezinto.
✅ Amasistimu ezimoto ezisezingeni eliphezulu – I-CMM yasendlini, i-spectrometer, kanye ne-PPAP okukhethwayo.
✅ Inkonzo eyodwa yonke – Ukuthulula → ukwelashwa ngokushisa → ukwenziwa nge-CNC → ukufakwa kwe-impregnation → ukufakwa kwe-coating.
✅ Izindleko zokwenza izikhunta eziqhudelanayo – Izikhunta zenziwa ngaphakathi noma ngabalingani besikhathi eside, zihlukaniswa ngomthamo wokukhiqiza.
✅ Isipiliyoni sokuthumela kwamanye amazwe – Sithumela eYurophu, eNyakatho Melika, e-Asia, eMpumalanga Ephakathi.
Cela Ikhwothi
Sicela unikeze umdwebo (2D/3D), inani lonyaka, ukukhetha kwe-alloy, kanye nanoma yiziphi izindinganiso ezithile (isb., IATF 16949? Sisebenza nosonkontileka abaqinisekisiwe be-PPAP). Sizophendula ngentengo encintisanayo nesikhathi sokulethwa.
Xhumana: Alice Yuan
Ucingo / WhatsApp: +86 15106174543
I-imeyili: yjhtrade@gmail.com
Iwebhusayithi: www.hzhmetals.com | www.wuxihengzhihui.com
Wuxi Hengzhihui Metal Materials Co., Ltd. – Ukucindezelwa kwe-aluminium okunembile kwezimoto, ukukhanyisa kwe-LED, nezinhlelo zezimboni.
