Ukukhipha Izindlu Ze-LED Ze-Aluminium – Ukushisa Okuphezulu Kakhulu & Umklamo Olula
Izinketho Zempahla: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Inqubo: Ukwenziwa Ngomfutho Ophakeme (HPDC)
Amandla Okukhiya: ≤ amathani angu-800 | Isisindo Sengxenye: ≤10 kg
Incazelo Yomkhiqizo
I-aluminium LED housing yethu ikhiqizwa yi ukuhlanganisa ngomfutho ophezulu ubuchwepheshe, obuklanyelwe ngokukhethekile Izibani zomgwaqo ze-LED, izibani ze-flood, izibani eziphakeme, izibani zomhubhe, kanye nezibani zezimboni/zezohwebo. Indlu ihlanganisa umzimba omkhulu, amaphiko okukhipha ukushisa, nezisekelo zokufaka zibe yingxenye eyodwa ekhandiwe, iqinisekisa ukuphathwa kahle kokushisa, amandla emishini, nokusebenza kahle kwezindleko.
Nge Amandla okubamba angama-800 tons ubuningi, sikhiqiza izindlu ze-LED ezinobunzima obusuka ku-0.2 kg kuya ku-10 kg, kuhlanganiswe izibani ezincane ze-COB LED downlight kuya kwezinkulu ezingaphezu kuka-500W ze-stadium floodlight. Ukukhishwa ngakunye kunomumo wamaphiko othuthukisiwe ukuze kukhishwe ukushisa okukhulu, okusiza ukwelula impilo ye-LED nokugcina ukuphuma kwelumen.
Kungani i-Die Cast Aluminium Yezindlu Ze-LED?
| Impahla | Inzuzo |
|---|---|
| Ukuhambisa ukushisa | 90–120 W/m·K (ADC12/A380) – idlulisa ukushisa ngokushesha kude nama-chip e-LED |
| Isisindo esilula | Ubuningi ~2.7 g/cm³ – 1/3 ye-zinc noma ye-brass, kunciphisa isisindo se-fixture |
| Ukuguquguquka komklamo | Izimo eziyinkimbinkimbi zamaphiko nezindonga ezincane (≥1.5 mm) ziyenzeka nge-HPDC |
| Ukumelana nokugqwala | Ungqimba lwemvelo lwe-oxide + ukupenda okuyimpuphu okukhethwayo ukuze kusetshenziswe ngaphandle |
| Ukukhiya i-EMI | I-Aluminium inikeza ukuvikeleka ekuphazanyisweni kukagesi kuma-driver |
Ama-Alloys Atholakalayo – Umhlahlandlela Wokukhetha Wezindlu Ze-LED
| Ingxubevange | Ukusebenza Kokushisa | Ukukhandeka | Ukumelana nokugqwala | Ukusetshenziswa Okuvamile |
|---|---|---|---|---|
| ADC12 | ~96 W/m·K | Kuhle kakhulu | Kuhle | Izindlu ze-LED ezijwayelekile, izibani ze-floodlight, izibani zensimu |
| A380 | ~100 W/m·K | Kuhle kakhulu | Kuhle kakhulu | Ama-module e-high-power LED, izikhanyiso zezimoto zangaphandle |
| AlSi9Cu3 | ~110 W/m·K | Kuhle kakhulu | Kuhle | Izibani ze-LED zezimboni ezinomthwalo omkhulu (indawo enezinga lokushisa eliphezulu) |
| AlSi12Fe | ~120 W/m·K | Kuhle | Kuhle kakhulu | Imiklamo yezindonga ezincane, izinhlelo zangaphandle ezithambekele ekugqwaleni (izindawo ezisogwini) |
Sincoma i-ADC12 noma i-AlSi12Fe ezindlini ezijwayelekile ze-LED – ibhalansi enhle kakhulu yezindleko, ukusebenza kokushisa, nokuphila kwesikhunta.
Imininingwane Yobuchwepheshe (Evamile Yezindlu Ze-LED)
| Ipharamitha | Imininingwane |
|---|---|
| Ubukhulu bomshini | 180T – 800T (ihambisana nosayizi wezindlu) |
| Ubukhulu obukhulu bezindlu | Kufika ku-600 × 600 × 150 mm (kuya ngobude be-fin) |
| Ubukhulu bodonga (ubuncane) | 1.5 – 3.0 mm (amaphiko ancane afinyelela ku-1.2 mm) |
| Isilinganiso se-fin aspect (ubude/ububanzi) | Kufika ku-8:1 (nge-draft angle efanele) |
| Ukubekezelela ukuba yisicaba | ≤0.3 mm endaweni yokufaka (ngemva kwe-CNC uma kudingeka) |
| Ubunzima be-surface (njengoba ikhishwa) | Ra 3.2 – 6.3 μm |
| Ukuqina kokucindezela | Akukho porosity ebonakalayo; ukufakwa okungakhethi okungenzeka ukuze kuvalwe i-IP65/IP67 |
| Imisebenzi yesibili | Ukubhola/ukugongqoza nge-CNC, ukususa ama-burr, ukushaya ngezinhlamvu, ukufaka upende oyimpuphu, i-anodizing (ecacile noma emnyama) |
Izici Eziyinhloko Zama-LED Housing Ethu
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Umklamo we-fin othuthukisiwe – Ithimba lethu le-DFM (Design for Manufacturing) lisiza ukuthuthukisa ukuminyana kwe-fin kanye neziteshi zomoya ngaphandle kokuphazamisa ukugcwaliswa.
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Ukulawulwa kwe-porosity – Ukuthela ngomfutho ophezulu ngosizo lwe-vacuum (okukhethwayo) kunciphisa i-gas porosity, kuqinisekise izindlela zokushisa ezingaguquki.
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Izindawo zokufaka ezimbozwe ngaphambili – Singakhipha izimbobo zokufaka i-PCB, i-driver bracket, kanye nezikulufu ze-lens – okunciphisa ukubhola okwesibili.
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Izinketho zokuqeda indawo:
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Njengoba kukhishwe (i-aluminium yemvelo)
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Ukushaya ngezinhlamvu (ukuqeda okubushelelezi okufanayo)
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Ukupenda okuyimpuphu (okumnyama, okumhlophe, okumpunga, imibala ye-RAL)
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I-Anodizing (ecacile, emnyama, i-hard anodizing ukuze imelane nokugqoka)
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Ilungele isilinganiso se-IP – Imisele ebushelelezi yama-gasket ingakhandwa ngqo ukuze kufakwe izindandatho zokugwinya (IP65 / IP66 / IP67).
Uhlelo Lokukhiqiza Lwama-oda Ezindlu Ze-LED
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Ikhasimende linikeza – Umdwebo we-3D (STEP/IGS), ishidi lokubekezelela elingu-2D, kanye ne-alloy edingekayo.
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Umklamo wesikhunta namathuluzi – Isikhunta sensimbi (DIN 1.2344 / SKD61), isikhathi esijwayelekile sokuletha izinsuku ezingama-25-35.
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Isampula yokukhandela – Amasampula e-T1 (5-10 izicucu) ukuze kugunyazwe ubukhulu futhi kuhlolwe ukushisa.
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Ukucubungula okwesibili – Ukugaya nge-CNC kwezindawo ezibalulekile nezimbobo (uma kudingeka).
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Ukwelashwa kwendawo – Ukufaka i-powder coating noma i-anodizing ngokusebenzisa abakwa-subcontractors bethu abaqinisekisiwe.
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Ukuhlola ikhwalithi – I-CMM, ukuhlolwa kwe-porosity nge-X-ray, ukuhlolwa kokusebenza kokushisa (ngokucela).
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Ukupakisha nokuthumela – Ukuvikelwa ngamunye nge-foam/polybag, ibhokisi lekhadinali ne-pallet.
Izinyathelo Zokulawula Ikhwalithi
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Izinto ezingenayo – Ukuhlaziywa kwe-spectrometer kusetshenziswa i-alloy ngayinye (ADC12, A380, njll.)
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Kusaqhubeka – Ukuhlolwa kokuqala komkhiqizo (FAI), ukuhlolwa ngezikhathi ezithile kwe-porosity nobulukhuni
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Okokugcina – Ukuhlola okungu-100% ngokubuka nangobukhulu bezindawo ezibalulekile ezihlangene
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Okukhethwayo – Ukuhlolwa nge-X‑ray kwemigodi yangaphakathi; ukuhlolwa kokuvuza kwengcindezi ezindlini ezivaliwe
Kungani Ukhetha i-Wuxi Hengzhihui Yokwenziwa Kwezindlu Ze-LED?
✅ Sigxile ezingxenyeni ze-aluminium ezingaphansi kuka-10 kg – Izindlu ze-LED yizona esigxile kuzo.
✅ Umthamo omkhulu ongu-800T – Kwanele ezintweni ezinkulu ze-LED (isb., i-high bay engu-1000W).
✅ Izingxubevange ezine ezijwayelekile ezisesitokweni – ADC12, A380, AlSi9Cu3, AlSi12Fe – ukutholwa okusheshayo kwezinto ezingavuthiwe.
✅ Inkonzo eyodwa – Ukukhipha → CNC → ukufaka isembatho → ukuhlanganisa → ukupakisha.
✅ Ukuphendula okusheshayo – Isikhathi sokulethwa kwesampula sifushane njengezinsuku ezingama-20 ezindlini ezilula.
✅ Ulwazi lokuthumela kwamanye amazwe – Sithumela eYurophu, eNyakatho Melika, eNingizimu-mpumalanga Asia, naseMpumalanga Ephakathi.
Thola Isilinganiso Esikhethekile
Sitshele izimfuneko zakho ze-LED housing (amandla, usayizi, ukumelana nokushisa okuqondiwe, isilinganiso se-IP, inani lonyaka), futhi sizokuncoma i-alloy nenqubo engcono kakhulu.
Othintwayo: Alice Yuan
Ucingo / I-WhatsApp: +86 15106174543
I-imeyili: yjhtrade@gmail.com
Amawebhusayithi: www.hzhmetals.com | www.wuxihengzhihui.com
I-Wuxi Hengzhihui Metal Materials Co., Ltd. – Umkhandi wezingcweti wezindlu ze-aluminium ze-LED, ama-heat sink, nezingxenye zokukhanyisa.
