Ukwenziwa kwe-Aluminium LED Housing Die Casting – Ukushisa Okuphezulu Kwe-Thermal Conductivity & Design Elula
Izinketho Zezinto Zokusetshenziswa: ADC12 / A380 / AlSi9Cu3 / AlSi12Fe
Inqubo: Ukwenziwa Ngokucindezela Okuphezulu (HPDC)
Amandla Okukhiya: ≤800 amathani | Isisindo Sengxenye: ≤10 kg
Incazelo Yomkhiqizo
I-aluminium LED housing yethu ikhiqizwa yi ukucindezelwa kwensimbi ngomfutho ophezulu ubuchwepheshe, iklanyelwe ngokukhethekile Izibani zomgwaqo ze-LED, izibani ze-floodlight, izibani ze-high bay, izibani zomhubhe, kanye nezibani zezimboni/zezohwebo. Indlu ihlanganisa umzimba omkhulu, amaphiko okushisa, nezinsimbi zokufaka zibe yinto eyodwa ephonsiwe, iqinisekisa ukuphathwa kokushisa okuhle, amandla emishini, nokusebenza kahle kwezindleko.
Nayo Amandla okucindezela aphezulu angama-800 tons, sikhiqiza izindlu ze-LED ezinobunzima obusuka ku-0.2 kg kuya ku-10 kg, okuhlanganisa ama-COB LED downlights amancane kuya kuma-stadium floodlights amakhulu angu-500W+. I-casting ngayinye inama-fin geometry afanele ukusabalalisa ukushisa okuphezulu, okusiza ukwelula impilo ye-LED nokugcina ukuphuma kwe-lumen.
Kungani i-Die Cast Aluminium Ibalulekile Ezindlini Ze-LED?
| Impahla | Inzuzo |
|---|---|
| Ukuqhuba ukushisa | 90–120 W/m·K (ADC12/A380) – kudlulisa ukushisa ngokushesha kude nama-chip e-LED |
| Isisindo esilula | Ubukhulu obucisile ~2.7 g/cm³ – ingxenye yesi-3 kwezi-4 ze-zinc noma i-brass, kwehlisa isisindo se-fixture |
| Ukuguquguquka kwedizayini | Izimo eziyinkimbinkimbi zamaphiko nezindonga ezincane (≥1.5 mm) ziyenzeka nge-HPDC |
| Ukumelana nokugqwala | Ungqimba lwemvelo lwe-oxide + ukupenda kwe-powder okukhethwayo ukuze kusetshenziswe ngaphandle |
| Ukuvikela i-EMI | I-Aluminium inikeza ukuvikelwa kokuphazamiseka kukagesi kuma-driver |
Ama-Alloys Atholakalayo – Umhlahlandlela Wokukhetha Izindlu Ze-LED
| Ingxubevange | Ukusebenza Kokushisa | Ukukwazi ukuphonswa | Ukumelana nokugqwala | Ukusetshenziswa Okujwayelekile |
|---|---|---|---|---|
| ADC12 | ~96 W/m·K | Kuhle kakhulu | Kuhle | Izindlu ezijwayelekile ze-LED, izibani ze-floodlight, izibani zensimu |
| A380 | ~100 W/m·K | Kuhle kakhulu | Kuhle kakhulu | Amamojula e-LED anamandla aphezulu, izibani zangaphandle zezimoto |
| AlSi9Cu3 | ~110 W/m·K | Kuhle kakhulu | Kuhle | Izinto zokukhanyisa ze-LED zezimboni ezinzima (indawo enezinga lokushisa eliphezulu) |
| AlSi12Fe | ~120 W/m·K | Kuhle | Kuhle kakhulu | Amadesigni anezindonga ezincane, izinhlelo zangaphandle ezithinteka ukugqwala (izindawo ezisogwini) |
Sincoma i-ADC12 noma i-AlSi12Fe ezindlini ezijwayelekile ze-LED – ibhalansi engcono kakhulu yezindleko, ukusebenza kokushisa, nokuphila kwesikhunta.
Imininingwane Yezobuchwepheshe (Ejwayelekile Ye-LED Housing)
| Ipharamitha | Imininingwane |
|---|---|
| Ubukhulu bomshini (tonnage) | 180T – 800T (kuhambisana nosayizi we-housing) |
| Ubukhulu obukhulu bezindlu (housing) | Kufika ku-600 × 600 × 150 mm (kuya ngobude be-fin) |
| Ubukhulu bodonga (ubuncane) | 1.5 – 3.0 mm (amaphiko acishe abe ngu-1.2 mm) |
| Isilinganiso sobude nobubanzi be-fin | Kufika ku-8:1 (ngokuthambekela okufanele kwe-draft) |
| Ukubekezelela ukucaba | ≤0.3 mm endaweni yokufaka (ngemva kwe-CNC uma kudingeka) |
| Ubunzima bengaphezulu (njengoba kwenziwe) | Ra 3.2 – 6.3 μm |
| Ukuqina kokucindezela | Akukho porosity ebonakalayo; kungenzeka ukufakwa kwe-impregnation ukuze kuvikeleke i-IP65/IP67 |
| Imisebenzi yesibili | Ukubhoboza nge-CNC, ukukhipha ama-burr, ukushaya ngezinhlamvu zensimbi, ukufaka upende ngempushana, i-anodizing (ecacile noma emnyama) |
Izici Eziyinhloko Zama-Housing Ethu E-LED
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Idizayini ye-fin elungiselelwe – Ithimba lethu le-DFM (Design for Manufacturing) lisiza ukuthuthukisa ukuminyana kwama-fin neziteshi zomoya ngaphandle kokuphazamisa ukugcwaliswa.
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Ukulawulwa kwezimbotshana – Ukucindezela okuphezulu kwe-die casting ngosizo lwe-vacuum (okukhethwayo) kunciphisa i-gas porosity, kuqinisekisa izindlela ezifanayo zokushisa.
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Izindawo zokufaka ezimbohliwe ngaphambilini – Singakwazi ukwenza izimbobo zokufaka i-PCB, i-driver bracket, nezikulufu zamalensi – kunciphisa ukubhola okwesibili.
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Izinketho zokuqeda indawo:
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Njengoba kwenziwe nge-casting (i-aluminium yemvelo)
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Ukushaya ngezinhlamvu (ukuqeda okuthambile okufanayo)
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Ukupenda kwe-powder (okumnyama, okumhlophe, okumpunga, imibala ye-RAL)
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I-anodizing (ecacile, emnyama, i-hard anodizing yokumelana nokugqoka)
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Ilungele isilinganiso se-IP – Imisele ebushelelezi yama-gasket ingakhiwa ngqo ukuze kuvalwe amarubha (IP65 / IP66 / IP67).
Ukuhleleka Kokukhiqiza Kwama-oda E-LED Housing
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Ikhasimende linikeza – Umdwebo we-3D (STEP/IGS), ishidi lokubekezelela le-2D, kanye ne-alloy edingekayo.
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Idizayini yesikhunta namathuluzi – Isikhunta sensimbi (DIN 1.2344 / SKD61), isikhathi esijwayelekile sokulethwa izinsuku ezingama-25-35.
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Ukuphonswa kwesampula – Amasampula e-T1 (5-10 amaqhezu) okuhlola ubukhulu nokuhlola ukushisa.
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Ukucutshungulwa kwesibili – Ukugaya kwe-CNC kwezindawo ezibalulekile nezimbobo (uma kudingeka).
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Ukwelashwa kwendawo – Ukufaka upende ngempushana noma i-anodizing ngokusebenzisa abakwa-subcontractors bethu abaqinisekisiwe.
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Ukuhlola ikhwalithi – I-CMM, ukuhlola i-porosity nge-X-ray, ukuhlola ukusebenza kokushisa (ngokucela).
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Ukupakisha nokuthumela – Ukuvikelwa ngamunye nge-foam/polybag, ibhokisi nge-pallet.
Izinyathelo Zokulawula Ikhwalithi
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Izinto ezingenayo – Ukuhlaziywa kwe-spectrometer kweqembu ngalinye le-alloy (ADC12, A380, njll.)
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Kusaqhubeka – Ukuhlolwa kokuqala kwengxenye (FAI), ukuthatha amasampula ngezikhathi ezithile ukuze kuhlolwe ubumba nobulukhuni
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Okokugcina – Ukuhlola okungu-100% kokubukwa nokulinganiswa kwezindawo ezibalulekile zokuhlangana
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Okukhethwayo – Ukuhlolwa nge-X-ray kwezinkinga zangaphakathi; ukuhlolwa kokuvuza kwengcindezi ezindlini ezivaliwe
Kungani Ukhetha i-Wuxi Hengzhihui Yokwenziwa Kwezindlu Ze-LED?
✅ Sigxile ezingxenyeni ze-aluminium ezingaphansi kuka-10 kg – Izindlu ze-LED yizona esiziphathisisa kakhulu.
✅ Amandla aphezulu angu-800T – Kwanele ezinsimbi ezinkulu ze-LED (isb., i-high bay engu-1000W).
✅ Izingxube ezine ezijwayelekile ezisesitokweni – ADC12, A380, AlSi9Cu3, AlSi12Fe – ukutholakala ngokushesha kwezinto zokusetshenziswa.
✅ Inkonzo yendawo eyodwa – Ukwenziwa nge-Casting → CNC → ukufakwa kwe-coating → ukuhlanganiswa → ukupakishwa.
✅ Ukuphendula okusheshayo – Isikhathi sokulethwa kwesampula sifushane njengezinsuku ezingama-20 ezindlini ezilula.
✅ Isipiliyoni sokuthumela kwamanye amazwe – Sithumela eYurophu, eNyakatho Melika, eNingizimu-mpumalanga ye-Asia, naseMpumalanga Ephakathi.
Thola Isilinganiso Esikhethekile
Sitshele izimfuno zakho ze-LED housing (amandla, usayizi, ukumelana nokushisa okuhlosiwe, isilinganiso se-IP, inani lonyaka), futhi sizokuncoma i-alloy nenqubo engcono kakhulu.
Ukuxhumana: Alice Yuan
Ucingo / i-WhatsApp: +86 15106174543
I-imeyili: yjhtrade@gmail.com
Amawebhusayithi: www.hzhmetals.com | www.wuxihengzhihui.com
I-Wuxi Hengzhihui Metal Materials Co., Ltd. – Umkhandi ochwepheshile wamakhava e-aluminium LED, ama-heat sink, nezingxenye zokukhanyisa.
